Xylan 1054 – Long-Term Wear Coating with MoS₂ and Graphite for Industrial Applications

基础信息

品名
Xylan 1054 Coating
牌号
Xylan 1054
厂商
Whitford Corporation (now PPG)
材料类型
Solvent-Based PTFE Dry Film Lubricant Coating with MoS₂ and Graphite
产品形态
Liquid – Solvent-based
特点
Uses MoS₂ and graphite as lubricants; designed for long-term lubrication and wear applications; ideal when PTFE properties are not required; good corrosion protection; wide temperature range

描述

Xylan 1054 is a solvent-based, resin-bonded, thermosetting PTFE dry film lubricant coating from Whitford Corporation (now PPG). As an authorized distributor and trader, we supply genuine materials with full traceability and direct access to official technical documentation.

Unlike Xylan 1010 (high PTFE lubricity), Xylan 1014 (hardness-focused), and Xylan 1052 (extreme pressure with PTFE+MoS₂), Xylan 1054 uses a unique combination of MoS₂ (molybdenum disulfide) and graphite as its primary lubricants. This formulation is specifically designed for long-term lubrication and wear applications where the non-stick release and chemical resistance properties of PTFE are not required.

Xylan 1054 is engineered for applications requiring reliable wear resistance under broad conditions of pressure and speed, making it a versatile choice across multiple industrial sectors. The coating performs reliably across a wide temperature range, from cryogenic conditions up to 260°C (500°F).

Typical applications include fasteners, bearings, sliding components, valve springs, and general industrial parts requiring long-term lubrication and wear resistance.

Key Features of Xylan 1054 Coating

  • Dual Lubricant System – Uses MoS₂ and graphite as lubricants for long-term lubrication and wear resistance

  • PTFE-Free Option – Designed for applications where PTFE properties are not required

  • Excellent Wear Resistance – Provides durable lubrication under broad pressure and speed conditions

  • Good Corrosion Protection – Protects metal substrates from rust and corrosion

  • Wide Temperature Range – Suitable for cryogenic to 260°C (500°F) environments

  • Solvent-Based Formulation – Provides excellent wetting, leveling, and adhesion to properly prepared metal substrates

  • Resin-Bonded Durability – Resin-bonded lubricants stay on the job, providing long-term protection

Typical Applications for Xylan 1054 Coating

Industry Typical Components & Considerations
Fasteners Bolts, nuts, screws – long-term lubrication and wear resistance
Bearings Plain bearings, bushings – broad pressure and speed conditions
Automotive Engine components, transmission parts – temperature stability and wear resistance
General Industrial Sliding components, valve springs, mating surfaces – long-term lubrication

Typical Properties of Xylan 1054 Coating

Property Typical Value Test Method
Coefficient of Friction Low and predictable
Maximum Service Temperature Up to 260°C (500°F)
Minimum Service Temperature -195°C (-320°F)
Coating Thickness 15 – 25 μm
Color Green
Shelf Life 18 months
Package Size 20 kg pails

Important Notes on Typical Data:

Values listed are typical and sourced from manufacturer data sheets. They do not constitute binding product specification.

Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.

Final performance depends on substrate preparation, application method, and curing conditions.

Manufacturer official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.

Processing Guidelines for Xylan 1054 Coating

Step Process
Surface Preparation Alkaline cleaning or acetone degreasing + grit-blast (Sa2.5 grade, Ra 3–6 μm)
Primer Application (Optional) Apply Xylan® 1 or Xylan® 2 primer, dry film thickness 2.5–5 μm, cure at 380°C for 5–10 minutes
Topcoat Application Apply Xylan 1054 by spray (conventional or HVLP) or dip coating
Curing Cure at approximately 380°C for 15–20 minutes (substrate temperature)
Storage Store in original, sealed containers in a cool, dry place away from direct sunlight. Shelf life: 18 months

Critical Processing Warnings:

Surface Preparation: Proper surface preparation is critical for adhesion. Ensure surfaces are clean, dry, and properly roughened to Sa2.5 grade, Ra 3–6 μm.

Curing: Cure time depends on part mass and oven characteristics. Always verify with test pieces.

Storage: Store in original, sealed containers in a cool, dry place away from direct sunlight. Shelf life: 18 months.

Related Products

Explore Xylan Industrial Coatings – Browse all Xylan coating options

About Our Company – Learn more about our supply capabilities and quality assurance

Technical Documents for Xylan 1054 Coating

Document Type Description & Source
Manufacturer Official TDS Complete physical, thermal, and mechanical properties of Xylan 1054
Manufacturer Official SDS GHS-compliant chemical safety documentation
Distributor Authorization Certificate Proof of our authorized-distributor qualification, available upon request
COA (Certificate of Analysis) Batch-specific quality certification

Request any document above by:

Email: ruiqingchem@gmail.com

Online form: Our contact page

We reply within one working business day. Please clearly state product (Xylan 1054) and document type you require.

FAQ about Xylan 1054 Coating

Q1: What is Xylan 1054?
A: Xylan 1054 is a solvent-based, resin-bonded thermosetting PTFE dry film coating from Whitford (PPG) that uses MoS₂ and graphite as the primary lubricants. It is designed for long-term lubrication and wear applications where PTFE properties are not required.

Q2: How does Xylan 1054 differ from Xylan 1052?
A: Xylan 1052 uses a dual lubrication system of PTFE and MoS₂ for extreme pressure applications up to 150,000 psi. Xylan 1054 uses MoS₂ and graphite as lubricants and is designed for long-term wear applications when PTFE properties are not required.

Q3: How does Xylan 1054 differ from Xylan 1010 or 1014?
A: Xylan 1010 is optimized for low friction, Xylan 1014 for hardness and abrasion resistance. Xylan 1054 is formulated with MoS₂ and graphite for long-term wear resistance in applications where PTFE’s non-stick properties are not needed.

Q4: What is the maximum service temperature of Xylan 1054?
A: Xylan 1054 can withstand temperatures from cryogenic conditions up to 260°C (500°F).

Q5: What color is Xylan 1054?
A: Xylan 1054 is typically green in color.

Q6: Is primer required for Xylan 1054?
A: In most cases, Xylan 1054 requires a primer (Xylan® 1 or Xylan® 2) for optimal adhesion. The primer should be applied at 2.5–5 μm dry film thickness and cured before applying the topcoat.

Q7: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume orders can be negotiated separately.

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  • Substrate type

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Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, manufacturer official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original manufacturer typical values for Xylan 1054. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on substrate preparation, application method, and curing conditions. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for coating failure caused by improper application or improper usage. Always reference the latest manufacturer official TDS of Xylan 1054 as the definitive specification.

Technical Documents

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