描述
Xylan 1052 is a solvent-based, resin-bonded, thermosetting PTFE dry film lubricant coating from Whitford Corporation (now PPG). As an authorized distributor and trader, we supply genuine materials with full traceability and direct access to official technical documentation.
Unlike Xylan 1010 and 1014, Xylan 1052 is formulated with a unique dual lubrication system combining PTFE and molybdenum disulfide (MoS2) . This specialized formulation is designed specifically for extreme pressure applications, providing reliable bonded lubrication for bearing surfaces subjected to pressures up to 150,000 psi (10,500 kg/cm²) .
This coating is engineered for high-pressure, low-speed wear applications where conventional lubricants fail. The MoS2 component provides exceptional load-carrying capacity, while PTFE ensures low friction even under extreme loads. Xylan 1052 is superior to “moly” greases which wash away and PTFE coatings which “cold flow” – the resin-bonded lubricants in Xylan 1052 stay on the job, even in harsh chemical environments.
Xylan 1052 performs reliably in extreme temperature environments, from cryogenic conditions up to 260°C (500°F) continuously, and intermittently to 285°C (545°F). Typical applications include bridge expansion pads, steel horse tensioning chucks, bearings, valve springs, sealing rings, and other mating surfaces requiring dry lubrication under very high loads and low velocities.
Key Features of Xylan 1052 Coating
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Extreme Pressure Capability – Formulated for pressures up to 150,000 psi (10,500 kg/cm²), ideal for very high load applications
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Dual Lubrication System – Unique combination of PTFE and MoS2 provides reliable lubrication where conventional products fail
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Low Coefficient of Friction – Maintains low friction even under extreme loads and high pressure conditions
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High Temperature Resistance – Continuous service up to 260°C (500°F); intermittent up to 285°C (545°F)
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Resin-Bonded Durability – Superior to moly greases which wash away and PTFE coatings which “cold flow”
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Good Corrosion Protection – Protects metal substrates from rust and corrosion in aggressive environments
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Solvent-Based Formulation – Provides excellent wetting, leveling, and adhesion to properly prepared metal substrates
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Wide Application Range – Suitable for bearings, sealing rings, valve springs, bridge expansion pads, and general industrial mating surfaces
Typical Applications for Xylan 1052 Coating
| Industry | Typical Components & Considerations |
|---|---|
| Bearings | Plain bearings, bearing surfaces – extreme pressure capability for very high load, low velocity applications |
| Valve Industry | Valve springs, sealing rings – dry lubrication for mating surfaces under high pressure |
| Bridge Construction | Bridge expansion pads – high load, low speed applications requiring permanent lubrication |
| General Industrial | Steel horse tensioning chucks, hinge pins, compressors – friction reduction under extreme loads |
Typical Properties of Xylan 1052 Coating
| Property | Typical Value | Test Method |
|---|---|---|
| Coefficient of Friction | Low and predictable | — |
| Maximum Service Temperature (Continuous) | 260°C (500°F) | — |
| Maximum Service Temperature (Intermittent) | 285°C (545°F) | — |
| Minimum Service Temperature | -195°C (-320°F) | — |
| Coating Thickness | 15 – 25 μm | — |
| Extreme Pressure Capability | Up to 150,000 psi (10,500 kg/cm²) | — |
| Relative Density | Approx. 1.06 g/cm³ | — |
Important Notes on Typical Data:
Values listed are typical and sourced from manufacturer data sheets. They do not constitute binding product specification.
Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.
Final performance depends on substrate preparation, application method, and curing conditions.
Manufacturer official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.
Processing Guidelines for Xylan 1052 Coating
| Step | Process |
|---|---|
| Surface Preparation | Alkaline cleaning or acetone degreasing + grit-blast (Sa2.5 grade, Ra 3–6 μm) |
| Primer Application (Optional) | Apply Xylan® 1 or Xylan® 2 primer, dry film thickness 2.5–5 μm, cure at 380°C for 5–10 minutes |
| Topcoat Application | Apply Xylan 1052 by spray (conventional or HVLP) or dip coating |
| Curing | Cure at approximately 380°C for 15–20 minutes (substrate temperature) |
| Storage | Store in original, sealed containers in a cool, dry place away from direct sunlight |
Critical Processing Warnings:
Surface Preparation: Proper surface preparation is critical for adhesion. Ensure surfaces are clean, dry, and properly roughened.
Curing: Cure time depends on part mass and oven characteristics. Always verify with test pieces.
Storage: Store in original, sealed containers in a cool, dry place away from direct sunlight. Shelf life: 18 months.
Related Products
Explore Xylan Industrial Coatings – Browse all Xylan coating options
About Our Company – Learn more about our supply capabilities and quality assurance
Technical Documents for Xylan 1052 Coating
| Document Type | Description & Source |
|---|---|
| Manufacturer Official TDS | Complete physical, thermal, and mechanical properties of Xylan 1052 |
| Manufacturer Official SDS | GHS-compliant chemical safety documentation |
| Distributor Authorization Certificate | Proof of our authorized-distributor qualification, available upon request |
| COA (Certificate of Analysis) | Batch-specific quality certification |
Request any document above by:
Email: ruiqingchem@gmail.com
Online form: Our contact page
We reply within one working business day. Please clearly state product (Xylan 1052) and document type you require.
FAQ about Xylan 1052 Coating
Q1: What is Xylan 1052?
A: Xylan 1052 is a solvent-based, resin-bonded thermosetting PTFE dry film coating from Whitford (PPG). Unlike Xylan 1010 and 1014, it is formulated with a dual lubrication system of PTFE and MoS2, specifically designed for extreme pressure applications up to 150,000 psi.
Q2: How does Xylan 1052 differ from Xylan 1010 or 1014?
A: Xylan 1052 contains MoS2 (molybdenum disulfide) in addition to PTFE, providing superior extreme pressure capability. Xylan 1010 is optimized for low friction, Xylan 1014 for hardness and abrasion resistance, while Xylan 1052 is specifically formulated for very high load, low velocity applications.
Q3: What is the maximum service temperature of Xylan 1052?
A: Continuous service up to 260°C (500°F); intermittent peaks to 285°C (545°F). Minimum service temperature is -195°C (-320°F).
Q4: What is the extreme pressure capability of Xylan 1052?
A: Xylan 1052 can withstand pressures up to 150,000 psi (10,500 kg/cm²), making it suitable for very high load, low speed applications.
Q5: What are the typical applications for Xylan 1052?
A: Typical applications include bridge expansion pads, steel horse tensioning chucks, bearings, valve springs, sealing rings, and other mating surfaces requiring dry lubrication under extreme loads.
Q6: Why is Xylan 1052 superior to traditional moly greases?
A: Unlike moly greases which wash away, Xylan 1052 is resin-bonded and stays in place even in harsh chemical environments. It also outperforms PTFE coatings which tend to “cold flow” under pressure.
Q7: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume orders can be negotiated separately.
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Sample Policy:
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Samples are for laboratory validation tests only, not for production use.
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Buyer bears international sample-shipping freight.
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If bulk-product performance deviates from sample reference, manufacturer official TDS serves as the authoritative benchmark.
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After-Sales Support
| Service | Details |
|---|---|
| Quality Inspection Period | All quality-related claims must be submitted within 7 working days after delivery, supported by test data and photographic evidence. |
| Return / Exchange Policy | Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply. |
| Logistics Damage | Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation. |
| Technical Support | Remote technical guidance available. On-site troubleshooting can be arranged upon special request. |
| Export Documentation | We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates on request. |
Disclaimer
DISCLAIMER: All technical data is referenced from original manufacturer typical values for Xylan 1052. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on substrate preparation, application method, and curing conditions. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for coating failure caused by improper application or improper usage. Always reference the latest manufacturer official TDS of Xylan 1052 as the definitive specification.
