ULTEM Resin AR9100 – 10% Glass Fiber Reinforced Aerospace Grade PEI

ULTEM Resin AR9100 is a 10% glass fiber reinforced, amorphous polyetherimide (PEI) engineering thermoplastic manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability.

ULTEM AR9100 is a standard flow, 10% glass fiber reinforced grade specifically engineered for aerospace applications requiring strict flame, smoke, and toxicity (FST) compliance. It delivers an outstanding balance of mechanical, thermal, and electrical properties:

• 10% Glass Fiber Reinforcement – Provides enhanced stiffness, strength, and dimensional stability

• Standard Flow – Consistent molding performance for complex aerospace components

• High Heat Resistance – Glass transition temperature (Tg) of 217°C

• Aerospace FST Compliance – Meets FAR 25.853 and OSU 65/65 with low toxicity, smoke, and flame evolution

• High Stiffness & Strength – Tensile modulus of 4,340 MPa; tensile strength of 110-119 MPa

• Excellent Dimensional Stability – Low shrinkage (0.50-0.60%) and low creep sensitivity

• Good Chemical Resistance – Resists many chemicals and provides hydrolytic stability

• Low Smoke & Toxicity – Meets NBS smoke density and OSU heat release requirements

• ECO Conforming – Halogen-free, RoHS compliant, and PFAS-free

• Versatile Processing – Suitable for injection molding with thin-wall capability down to 1.2 mm

Key Features of ULTEM AR9100

• 10% Glass Fiber Reinforced – Provides enhanced stiffness, strength, and dimensional stability compared to unreinforced grades; improved rigidity while maintaining processability

• Aerospace FST Compliance – Meets FAR 25.853 and OSU 65/65 with low toxicity, smoke, and flame evolution; also meets ABD and NBS requirements

• Standard Flow – Designed for injection molding with consistent flow behavior; MFI of 6.9 g/10min (337°C/6.6kg)

• High Heat Resistance – Glass transition temperature of 217°C; heat deflection temperature of 207°C at 1.82 MPa

• High Mechanical Strength – Tensile modulus of 4,340 MPa; tensile strength at yield of 110 MPa and at break of 119 MPa

• Low Shrinkage – Mold shrinkage of 0.50-0.60% (flow, 3.2mm) for excellent dimensional stability

• Good Impact Resistance – Notched Izod impact of 69 J/m

• Good Chemical & Hydrolytic Resistance – Excellent resistance to many chemicals and moisture

• Low Smoke & Low Toxicity – Inherently low smoke and toxicity; suitable for aerospace and mass transit applications

• Good Metal Adhesion – Suitable for applications requiring metal bonding

• ECO Conforming – Halogen-free, RoHS compliant; PFAS-free (no PFAS intentionally added during manufacturing)

• Versatile Processing – Suitable for injection molding with thin-wall capability down to 1.2 mm

Typical Applications for ULTEM AR9100

Typical Properties

Important Notes on Typical Data:

• Values listed are typical and sourced from SABIC official data sheets. They do not constitute binding product specification.

• Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.

• Final performance depends on processing conditions, mold design, and part geometry.

• SABIC official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.

Processing Guidelines (Injection Molding)

Critical Processing Warnings:

• Drying: ULTEM AR9100 is hygroscopic and must be dried to <0.02% moisture before processing. Dry at 150°C for 4-6 hours.

• Melt Temperature: Recommended melt temperature range is 365-390°C. Avoid excessive residence times to prevent thermal degradation.

• Mold Temperature: Higher mold temperatures (135-165°C) improve flow and reduce residual stress.

• Gate Design: Use large gates and runners to minimize flow resistance and reduce molded-in stress.

• Regrind: Regrind can be used up to 20-25% with virgin material, provided it is clean and properly dried.

• Thin-Wall Molding: Capable of thin-wall molding down to 1.2 mm.

• Aerospace Compliance: This grade is specifically designed to meet FAR 25.853 and OSU 65/65 requirements for aerospace applications.

Related Products

• Explore PEI / Polyetherimide – Browse all ULTEM PEI resin options

• Explore Engineering Plastics – Browse all engineering plastic materials

• About Our Company – Learn more about our supply capabilities and quality assurance

Technical Documents

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• Email: ruiqingchem@gmail.com

• Online form: Our contact page

We reply within one working business day. Please clearly state product (ULTEM AR9100) and document type you require.

FAQ

Q1: What is ULTEM AR9100 and what is it used for?
A: ULTEM AR9100 is a 10% glass fiber reinforced polyetherimide (PEI) resin manufactured by SABIC, specifically engineered for aerospace applications requiring strict flame, smoke, and toxicity (FST) compliance. It is widely used in aircraft interior components, structural aerospace parts, electrical housings, and transportation systems.

Q2: What flame, smoke, and toxicity standards does ULTEM AR9100 meet?
A: ULTEM AR9100 meets FAR 25.853 and OSU 65/65 with low toxicity, smoke, and flame evolution. It also meets ABD and NBS requirements.

Q3: What is the glass fiber content of ULTEM AR9100?
A: ULTEM AR9100 contains 10% glass fiber reinforcement.

Q4: What is the glass transition temperature of ULTEM AR9100?
A: The glass transition temperature (Tg) is 217°C.

Q5: What is the density of ULTEM AR9100?
A: The density is 1.32-1.34 g/cm³.

Q6: Is ULTEM AR9100 flame retardant?
A: Yes. ULTEM AR9100 is inherently flame retardant and meets FAR 25.853 and OSU 65/65 requirements.

Q7: What is the tensile modulus of ULTEM AR9100?
A: The tensile modulus is 4,340 MPa.

Q8: What is the melt flow rate of ULTEM AR9100?
A: The Melt Flow Rate (MFR) is 6.9 g/10min at 337°C, 6.6kg.

Q9: What processing methods can be used for ULTEM AR9100?
A: ULTEM AR9100 is processed by injection molding and can achieve thin-wall molding down to 1.2 mm.

Q10: Is ULTEM AR9100 RoHS compliant and PFAS-free?
A: Yes. ULTEM AR9100 is RoHS compliant, halogen-free, and PFAS-free (no PFAS intentionally added during manufacturing).

Q11: What is the heat deflection temperature of ULTEM AR9100?
A: Heat deflection temperature is 207°C at 1.82 MPa.

Q12: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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• Document requirement (TDS, SDS, FAR 25.853 compliance, COA, etc.)

Sample Policy:

• Samples are for laboratory validation tests only, not for production use.

• Buyer bears international sample-shipping freight.

• If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM AR9100. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM AR9100 as the definitive specification.