ULTEM AR9200 – 20% Glass Fiber Reinforced Aerospace Grade PEI Resin

基础信息

品名
ULTEM Resin AR9200
牌号
AR9200
厂商
SABIC (Saudi Basic Industries Corporation)
材料类型
Polyetherimide (PEI) – Unreinforced, Amorphous
产品形态
Resin Pellets
特点
20% glass fiber reinforced; standard flow; meets FAR 25.853 & OSU 65/65; low toxicity, smoke & flame evolution; high stiffness; hydrolytic stability; chemical resistance; good dimensional stability; low creep sensitivity; low shrinkage; good metal adhesion; high heat resistance (Tg 217°C); ECO Conforming; PFAS-free

描述

ULTEM Resin AR9200 is a 20% glass fiber reinforced, amorphous polyetherimide (PEI) engineering thermoplastic manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability.

ULTEM AR9200 is a standard flow, 20% glass fiber reinforced grade specifically engineered for aerospace and mass transportation applications requiring strict flame, smoke, and toxicity (FST) compliance. It delivers an outstanding balance of mechanical, thermal, and electrical properties:

  • 20% Glass Fiber Reinforcement – Provides enhanced stiffness, strength, and dimensional stability

  • Standard Flow – Consistent molding performance for complex aerospace components

  • High Heat Resistance – Glass transition temperature (Tg) of 217°C

  • Aerospace FST Compliance – Meets FAR 25.853 and OSU 65/65 with low toxicity, smoke, and flame evolution

  • High Stiffness & Strength – Tensile modulus of 6,960 MPa; tensile strength of 151 MPa

  • Excellent Dimensional Stability – Low shrinkage (0.30-0.50%) and low creep sensitivity

  • Low Smoke & Toxicity – NBS smoke density of 5; OSU total heat release of 5 kW·min/m²

  • Good Chemical Resistance – Resists many chemicals and provides hydrolytic stability

  • Good Metal Adhesion – Suitable for applications requiring metal bonding

  • ECO Conforming – Meets environmental compliance standards; PFAS-free

  • Versatile Processing – Suitable for injection molding with thin-wall capability down to 1.2 mm

Key Features of ULTEM AR9200

  • 20% Glass Fiber Reinforced – Provides enhanced stiffness, strength, and dimensional stability compared to unreinforced grades

  • Aerospace FST Compliance – Meets FAR 25.853 and OSU 65/65 with low toxicity, smoke, and flame evolution

  • Standard Flow – Designed for injection molding with consistent flow behavior; MFI of 5.7 g/10min (337°C/6.6kg)

  • High Heat Resistance – Glass transition temperature of 217°C; heat deflection temperature of 211°C at 1.82 MPa; RTI > 170°C

  • High Mechanical Strength – Tensile modulus of 6,960 MPa; tensile strength of 151 MPa; flexural modulus of 7,230 MPa; flexural strength of 206 MPa

  • Low Shrinkage – Mold shrinkage of 0.30-0.50% (flow, 3.2mm) for excellent dimensional stability

  • Good Impact Resistance – Notched Izod impact of 101 J/m; reverse notch Izod impact of 534 J/m

  • Low Smoke & Low Toxicity – NBS smoke density of 5 (Ds 4 min); OSU total heat release of 5 kW·min/m²; OSU peak heat release of 40 kW/m²

  • Good Chemical & Hydrolytic Resistance – Excellent resistance to many chemicals and moisture

  • Good Metal Adhesion – Suitable for applications requiring metal bonding

  • ECO Conforming – Meets environmental compliance standards; PFAS-free (no PFAS intentionally added during manufacturing)

  • Versatile Processing – Suitable for injection molding with thin-wall capability down to 1.2 mm

Typical Applications for ULTEM AR9200

Industry Typical Applications
Aerospace Aircraft interiors, cabin interiors, aircraft seating – FAR 25.853 & OSU 65/65 compliant
Defense Defense applications requiring FST compliance
Mass Transportation Rail systems, mass transit interiors
Additive Manufacturing Additive materials, 3D printing
Electrical & Electronics Avionics connectors, fiber optic connectors, electrical housings
Industrial High-performance structural applications
Eyewear Eyewear frames – super tough, UV stabilized, lightweight

Typical Properties

Property ULTEM AR9200 Unit Test Method
Physical
Density / Specific Gravity 1.40 – 1.42 g/cm³ ASTM D792
Mold Shrinkage, Flow (3.2mm) 0.30 – 0.50 % SABIC Method
Melt Flow Rate (MFR) – 337°C/6.6kg 5.7 g/10min ASTM D1238
Mechanical
Tensile Modulus 6,960 MPa ASTM D638
Tensile Strength (Break) 151 MPa ASTM D638
Tensile Strain at Break 3.0 % ASTM D638
Flexural Modulus (100mm span) 7,230 MPa ASTM D790
Flexural Strength (Yield) 206 MPa ASTM D790
Izod Impact (Notched, 23°C) 101 J/m ASTM D256
Reverse Notch Izod Impact (3.2mm) 534 J/m ASTM D256
Thermal
Glass Transition Temperature (Tg) 217 °C
Heat Deflection Temp. (1.82MPa, 6.4mm) 211 °C ASTM D648
RTI (Elec/Imp/Str) >170 °C UL 746
Flame Characteristics
FAA Flammability, FAR 25.853 Pass FAR 25.853
OSU Total Heat Release (2 min) 5 kW·min/m² FAR 25.853
OSU Peak Heat Release (5 min) 40 kW/m² FAR 25.853
NBS Smoke Density (Flaming, Ds 4 min) 5 ASTM E662
NBS Smoke Density (Flaming, Dmax) 5 ASTM E662
Regulatory
ECO Conforming Yes
PFAS-Free Yes

Important Notes on Typical Data:

  • Values listed are typical and sourced from SABIC official data sheets. They do not constitute binding product specification.

  • Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.

  • Final performance depends on processing conditions, mold design, and part geometry.

  • SABIC official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.

Processing Guidelines (Injection Molding)

Parameter Recommended Conditions
Drying
Drying Temperature 150°C
Drying Time 4 – 6 hours
Drying Time (Cumulative) 24 hours
Maximum Moisture Content ≤0.02%
Injection Molding
Melt Temperature 365 – 390°C
Nozzle Temperature 360 – 380°C
Zone 1 (Rear) Temperature 345 – 365°C
Zone 2 (Middle) Temperature 355 – 375°C
Zone 3 (Front) Temperature 365 – 390°C
Mold Temperature 135 – 165°C
Back Pressure 0.3 – 0.7 MPa
Screw Speed
Minimum Wall Thickness 1.2 mm

Critical Processing Warnings:

  • Drying: ULTEM AR9200 is hygroscopic and must be dried to <0.02% moisture before processing. Dry at 150°C for 4-6 hours.

  • Melt Temperature: Recommended melt temperature range is 365-390°C. Avoid excessive residence times to prevent thermal degradation.

  • Mold Temperature: Higher mold temperatures (135-165°C) improve flow and reduce residual stress.

  • Gate Design: Use large gates and runners to minimize flow resistance and reduce molded-in stress.

  • Regrind: Regrind can be used up to 20-25% with virgin material, provided it is clean and properly dried.

  • Aerospace Compliance: This grade is specifically designed to meet FAR 25.853 and OSU 65/65 requirements for aerospace applications.

  • PFAS-Free: This product does not contain PFAS intentionally added during manufacturing.

Related Products

Technical Documents

Document Type Description & Source
SABIC Official TDS Complete physical, thermal, and mechanical properties of ULTEM AR9200
SABIC Official SDS GHS-compliant chemical safety documentation
FAR 25.853 / OSU 65/65 Compliance Aerospace flame, smoke, and toxicity certification
COA (Certificate of Analysis) Batch-specific quality certification
Processing Guide Detailed processing guidelines for ULTEM resins

Request any document above by:

We reply within one working business day. Please clearly state product (ULTEM AR9200) and document type you require.

FAQ

Q1: What is ULTEM AR9200 and what is it used for?
A: ULTEM AR9200 is a 20% glass fiber reinforced polyetherimide (PEI) resin manufactured by SABIC, specifically engineered for aerospace and mass transportation applications requiring strict flame, smoke, and toxicity (FST) compliance. It is widely used in aircraft interiors, rail systems, defense applications, additive manufacturing, avionics connectors, and industrial applications.

Q2: What flame, smoke, and toxicity standards does ULTEM AR9200 meet?
A: ULTEM AR9200 meets FAR 25.853 and OSU 65/65 with low toxicity, smoke, and flame evolution. It has very low smoke density (NBS Ds 4 min of 5) and low heat release (OSU total of 5 kW·min/m², peak of 40 kW/m²).

Q3: What is the glass fiber content of ULTEM AR9200?
A: ULTEM AR9200 contains 20% glass fiber reinforcement.

Q4: What is the glass transition temperature of ULTEM AR9200?
A: The glass transition temperature (Tg) is 217°C.

Q5: What is the density of ULTEM AR9200?
A: The density is 1.40-1.42 g/cm³.

Q6: What is the melt flow rate of ULTEM AR9200?
A: The Melt Flow Rate (MFR) is 5.7 g/10min at 337°C, 6.6kg.

Q7: What is the tensile strength of ULTEM AR9200?
A: Tensile strength at break is 151 MPa.

Q8: What is the tensile modulus of ULTEM AR9200?
A: The tensile modulus is 6,960 MPa.

Q9: What is the heat deflection temperature of ULTEM AR9200?
A: Heat deflection temperature is 211°C at 1.82 MPa (6.4mm, unannealed).

Q10: What is the shrinkage of ULTEM AR9200?
A: Mold shrinkage (flow, 3.2mm) is 0.30-0.50%.

Q11: What processing methods can be used for ULTEM AR9200?
A: ULTEM AR9200 is suitable for injection molding with thin-wall capability down to 1.2 mm. It is also used in additive manufacturing.

Q12: Is ULTEM AR9200 PFAS-free?
A: Yes. ULTEM AR9200 is PFAS-free – it does not contain PFAS intentionally added during manufacturing.

Q13: Is ULTEM AR9200 ECO conforming?
A: Yes. ULTEM AR9200 is ECO Conforming.

Q14: What is the difference between ULTEM AR9100 (10% glass) and AR9200 (20% glass)?
A: ULTEM AR9200 contains 20% glass fiber reinforcement compared to 10% in AR9100, providing significantly higher stiffness (tensile modulus 6,960 MPa vs 4,340 MPa) and strength (151 MPa vs 110-119 MPa). Both grades meet FAR 25.853 and OSU 65/65 requirements for aerospace applications.

Q15: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., FAR 25.853, RoHS) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM AR9200. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM AR9200 as the definitive specification.

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