ULTEM CRS5011 – Enhanced Flow Chemical Resistant PEI Resin by SABIC

基础信息

品名
ULTEM Resin CRS5011
牌号
CRS5011
厂商
SABIC (Saudi Basic Industries Corporation)
材料类型
Polyetherimide (PEI) – Unreinforced, Amorphous
产品形态
Resin Pellets
特点
Enhanced flow for easier processing; transparent PEI copolymer (Tg 225°C); superior chemical resistance to strong acids, bases, aromatics, and ketones; UL94 V-0 flame retardant; PFAS-free; ECO conforming; high stiffness; hydrolytic stability; low smoke & toxicity; low creep sensitivity; low shrinkage; good dimensional stability; high strength; high heat resistance; good metal adhesion; thin wall molding down to 1.2 mm; RTI > 170°C

描述

ULTEM Resin CRS5011 is an enhanced flow, transparent polyetherimide (PEI) copolymer manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability.

This grade is specifically engineered for applications requiring superior chemical resistance to strong acids, bases, aromatics, and ketones while offering enhanced flow for easier processing compared to standard flow grades. It is a PFAS-free, amorphous, flame retardant PEI copolymer ideal for harsh chemical environments where standard engineering plastics may degrade.

ULTEM CRS5011 is also a preferred material for eyewear frames and AR/VR glasses, delivering high strength-to-weight ratio for thin wall, lightweight designs. Its inherent flame retardancy eliminates the need for additional FR agents, which can cause materials like amorphous nylon to become brittle.

Key attributes include:

  • Enhanced Chemical Resistance – Formulated to withstand strong acids, bases, aromatics, and ketones; retains structural integrity even under elevated temperatures

  • Enhanced Flow – Improved flow characteristics (MFR 11 g/10min at 337°C/6.6kg) for easier processing and better mold filling of complex parts

  • High Heat Resistance – Glass transition temperature (Tg) of 225°C; UL RTI > 170°C

  • Inherent Flame Retardancy – UL94 V-0 (1.5mm) rating; ECO conforming

  • High Strength & Stiffness – Tensile modulus of 2,890 MPa; tensile yield strength of 99 MPa

  • Excellent Dimensional Stability – Low shrinkage (0.50-0.70%) and low creep sensitivity

  • Low Smoke & Toxicity – Inherently low smoke and toxicity evolution

  • Hydrolytic Stability – Good resistance to moisture and hydrolysis

  • PFAS-Free – No PFAS intentionally added during manufacturing

  • Thin Wall Molding – Capable of thin wall molding down to 1.2 mm

  • Versatile Processing – Suitable for injection molding

Key Features of ULTEM CRS5011

  • Superior Chemical Resistance – Specifically formulated to resist strong acids, bases, aromatics, and ketones; an ideal alternative to polysulfone in chemically aggressive applications

  • Enhanced Flow – Improved flow characteristics (MFR 11 g/10min) compared to standard flow grades like CRS5001 (4.2 g/10min), enabling easier processing and better mold filling of complex parts

  • Transparent – Available in transparent grade with all colors customizable via ColorXpress

  • Eyewear & AR/VR Grade – High strength-to-weight ratio enables thin wall, lightweight design; meets JIS B7285 (includes 20,000 cycles blending repetitions); UV stabilized; excellent chemical and hydrolytic resistance; long life cycle

  • High Heat Resistance – Glass transition temperature of 225°C; long-term heat resistance (RTI > 170°C); high heat deflection temperature protects components even in demanding thermal environments

  • Inherent Flame Retardancy – UL94 V-0 (1.5mm) rating without additional FR agents; UL Yellow Card E121562-221115

  • High Mechanical Strength – Tensile modulus of 2,890 MPa; tensile yield strength of 99 MPa; flexural modulus of 3,100-3,510 MPa

  • Excellent Dimensional Stability – Low shrinkage (0.50-0.70%); low creep sensitivity; high dimensional stability supports efficient assembly of electronic components

  • Good Impact Resistance – Notched Izod impact of 58-59 J/m; unnotched Izod impact of 2,100 J/m

  • Good Chemical & Hydrolytic Stability – Excellent resistance to many chemicals and moisture; ensures lenses are retained in the frame and extends product life cycle

  • Good Metal Adhesion – Suitable for applications requiring metal bonding

  • ECO Conforming – Meets environmental compliance standards; adheres to IEC62368-1 electronic safety standards

  • PFAS-Free – No PFAS intentionally added during manufacturing

  • Versatile Processing – Suitable for injection molding

CRS5001 vs CRS5011 Comparison

Property CRS5001 CRS5011
Flow Type Standard Flow Enhanced Flow
MFR (337°C/6.6kg) 4.2 g/10min 11 g/10min
Chemical Resistance Enhanced to strong acids, bases, aromatics, ketones Same enhanced chemical resistance
Density 1.28 g/cm³ 1.27-1.28 g/cm³
Tg 225°C 225°C
UL 94 V-0 (1.5mm) V-0 (1.5mm)
Key Feature Standard flow, chemical resistant Enhanced flow, chemical resistant

Typical Applications for ULTEM CRS5011

Industry Typical Applications
Eyewear Eyewear frames – super tough, UV stabilized, lightweight; thin wall molding down to 1.2 mm; meets JIS B7285
AR/VR Glasses High strength-to-weight ratio enables thin wall, lightweight design; excellent balance of strength and resilience
Aerospace Aircraft interior connectors, aerospace components – meets flame, smoke & toxicity requirements
Automotive Heavy truck, automotive under the hood, motorcycle, recreational/specialty vehicles
Chemical Processing Fluid handling components, chemical equipment – resistant to strong acids, bases, aromatics & ketones
Electrical & Electronics Energy management, drone solutions, mobile phones, computers, tablets, circuit boards, printers, speakers, earphones
Consumer Goods Personal accessories, home appliances, commercial appliances
Industrial Material handling, industrial packaging
Mass Transportation Rail applications
Building & Construction Building components

Typical Properties

Property CRS5011 Unit Test Method
Physical
Density 1.27 – 1.28 g/cm³ ASTM D792 / ISO 1183
Melt Flow Rate (MFR) – 337°C/6.6kg 11 g/10min ASTM D1238
Mold Shrinkage, Flow (3.2mm) 0.50 – 0.70 % SABIC Method
Mechanical
Tensile Modulus 2,890 MPa ASTM D638
Tensile Strength (Yield) 99 MPa ASTM D638
Tensile Strength (Break) 75 MPa ASTM D638
Elongation at Break 60 % ASTM D638
Flexural Modulus 3,100 – 3,510 MPa ASTM D790
Flexural Strength (Yield) 138 MPa ASTM D790
Impact
Izod Impact (Notched, 23°C) 58 – 59 J/m ASTM D256
Izod Impact (Unnotched, 23°C) 2,100 J/m ASTM D4812
Reverse Notch Izod Impact 2,080 J/m ASTM D256
Thermal
Glass Transition Temperature (Tg) 225 °C
Heat Deflection Temp. (1.82MPa, 6.4mm) °C ASTM D648
UL RTI (Elec/Imp/Str) 160 / 155 / 160 °C UL 746B
Electrical
Dielectric Strength 17.9 kV/mm ASTM D149
Dielectric Constant (60Hz) 3.2 ASTM D150
Dissipation Factor (60Hz) 0.0021 ASTM D150
Arc Resistance 120 – 179 s ASTM D495
Comparative Tracking Index (CTI) 100 – 174 V UL 746A
Flammability
UL 94 Flammability V-0 (1.5mm) UL 94

Important Notes on Typical Data:

  • Values listed are typical and sourced from SABIC official data sheets. They do not constitute binding product specification.

  • Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.

  • Final performance depends on processing conditions, mold design, and part geometry.

  • SABIC official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.

Processing Guidelines (Injection Molding)

Parameter Recommended Conditions
Drying
Drying Temperature 150°C
Drying Time 4 – 6 hours
Drying Time (Cumulative) 24 hours
Maximum Moisture Content ≤0.02%
Injection Molding
Melt Temperature 365 – 390°C
Zone 1 (Rear) Temperature 345 – 365°C
Zone 2 (Middle) Temperature 355 – 375°C
Zone 3 (Front) Temperature 365 – 390°C
Mold Temperature 135 – 165°C
Back Pressure 0.3 – 0.7 MPa
Screw Speed 40 – 70 rpm
Minimum Wall Thickness 1.2 mm

Critical Processing Warnings:

  • Drying: ULTEM CRS5011 is hygroscopic and must be dried to <0.02% moisture before processing. Dry at 150°C for 4-6 hours.

  • Enhanced Flow: This grade offers enhanced flow characteristics (MFR 11 g/10min) compared to standard flow grades, enabling easier processing and better mold filling of complex parts.

  • Melt Temperature: Recommended melt temperature range is 365-390°C. Avoid excessive residence times to prevent thermal degradation.

  • Mold Temperature: Higher mold temperatures (135-165°C) improve flow and reduce residual stress.

  • Chemical Resistance: This grade is formulated for enhanced chemical resistance to strong acids, bases, aromatics, and ketones. Verify compatibility with specific chemicals in your application.

  • PFAS-Free: This product does not contain PFAS intentionally added during manufacturing.

  • Gate Design: Use large gates and runners to minimize flow resistance and reduce molded-in stress.

  • Regrind: Regrind can be used up to 20-25% with virgin material, provided it is clean and properly dried.

Related Products

Technical Documents

Document Type Description & Source
SABIC Official TDS Complete physical, thermal, and mechanical properties of ULTEM CRS5011
SABIC Official SDS GHS-compliant chemical safety documentation
UL Yellow Card UL certification E121562-221115
COA (Certificate of Analysis) Batch-specific quality certification
Processing Guide Detailed processing guidelines for ULTEM CRS5011

Request any document above by:

We reply within one working business day. Please clearly state product (ULTEM CRS5011) and document type you require.

FAQ

Q1: What is ULTEM CRS5011 and what is it used for?
A: ULTEM CRS5011 is an enhanced flow, transparent polyetherimide (PEI) copolymer manufactured by SABIC with superior chemical resistance to strong acids, bases, aromatics, and ketones. It is widely used in eyewear frames, AR/VR glasses, aerospace, automotive, chemical processing, electrical/electronic components, consumer goods, and industrial applications where standard engineering plastics may degrade under aggressive media.

Q2: What is the difference between ULTEM CRS5001 and CRS5011?
A: CRS5011 offers enhanced flow (MFR 11 g/10min vs 4.2 g/10min for CRS5001), making it easier to process and fill complex molds. Both grades share the same enhanced chemical resistance to strong acids, bases, aromatics, and ketones, and both have a Tg of 225°C.

Q3: What is the glass transition temperature of ULTEM CRS5011?
A: The glass transition temperature (Tg) is 225°C.

Q4: What is the density of ULTEM CRS5011?
A: The density is 1.27-1.28 g/cm³.

Q5: Is ULTEM CRS5011 flame retardant?
A: Yes. ULTEM CRS5011 is inherently flame retardant with UL94 V-0 (1.5mm) rating and UL Yellow Card E121562-221115.

Q6: Is ULTEM CRS5011 PFAS-free?
A: Yes. ULTEM CRS5011 has no PFAS intentionally added during manufacturing.

Q7: What is the melt flow rate of ULTEM CRS5011?
A: The Melt Flow Rate (MFR) is 11 g/10min at 337°C, 6.6kg.

Q8: What is the tensile strength of ULTEM CRS5011?
A: Tensile yield strength is 99 MPa; tensile break strength is 75 MPa.

Q9: What is the tensile modulus of ULTEM CRS5011?
A: The tensile modulus is 2,890 MPa.

Q10: What is the shrinkage of ULTEM CRS5011?
A: Mold shrinkage (flow, 3.2mm) is 0.50-0.70%.

Q11: What processing methods can be used for ULTEM CRS5011?
A: ULTEM CRS5011 is processed by injection molding and can achieve thin-wall molding down to 1.2 mm.

Q12: Is ULTEM CRS5011 transparent?
A: Yes. ULTEM CRS5011 is transparent, with all colors customizable via ColorXpress.

Q13: What is the UL RTI of ULTEM CRS5011?
A: The UL Relative Thermal Index (Elec/Imp/Str) is 160 / 155 / 160 °C.

Q14: What is the recommended drying condition for ULTEM CRS5011?
A: Dry at 150°C for 4-6 hours.

Q15: What is the melt temperature for injection molding ULTEM CRS5011?
A: Recommended melt temperature is 365-390°C.

Q16: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., UL, RoHS) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM CRS5011. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM CRS5011 as the definitive specification.

Technical Documents

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