描述
Xylan 2000 is a PTFE-based dry film lubricant coating from Whitford Corporation (now PPG), specifically engineered for extreme environment applications where components are exposed to heat, oil, and friction . As an authorized distributor and trader, we supply genuine materials with full traceability and direct access to official technical documentation.
Unlike Xylan 1010 (general-purpose fastener coating) or Xylan 1052 (extreme pressure with MoS₂), Xylan 2000 is designed for high-performance engine applications where conventional coatings fail due to the hostile operating environment . It has been proven to solve critical design problems in automotive engineering, particularly for aluminum components that are susceptible to scuffing under high-temperature, high-friction conditions.
Xylan 2000 is primarily used to protect aluminum cylinder liners in high-performance engines—a lightweight material that saves weight but suffers from scuffing issues. A collar of Xylan 2000 sprayed around the base of the cylinder liner totally eliminates the scuffing problem, even in the engine’s hostile environment of heat, oil, and friction .
The coating demonstrates exceptional durability in environments where conventional lubricants break down, making it ideal for components that must withstand repeated mechanical stress while maintaining low friction and wear resistance.
Key Features of Xylan 2000 Coating
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Extreme Environment Performance – Specifically designed to withstand hostile environments combining heat, oil, and friction
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Scuffing Protection – Proven to eliminate scuffing problems on aluminum cylinder liners in high-performance engines
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Heat and Oil Resistance – Maintains protective properties in the presence of high-temperature engine oil and thermal cycling
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Aluminum Component Protection – Ideal for lightweight aluminum parts that require surface protection against wear and scuffing
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Durable Film Integrity – Provides consistent performance even under repeated mechanical stress and thermal loading
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Excellent Adhesion to Aluminum – Formulated to bond effectively to aluminum substrates commonly used in engine applications
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Low Friction – PTFE-based formulation reduces friction and wear in moving assemblies
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Resin-Bonded Durability – Thermoset fluoropolymer matrix provides long-lasting protection in demanding operating conditions
Typical Applications for Xylan 2000 Coating
| Industry | Typical Components & Considerations |
|---|---|
| High-Performance Automotive | Aluminum cylinder liners – eliminates scuffing in hostile heat, oil, and friction environments |
| Engine Manufacturing | Cylinder bore surfaces, piston components – lightweight aluminum protection |
| Motorsport | Racing engine components – extreme temperature and friction resistance |
| Heavy Machinery | Engine components – durability in high-stress operating conditions |
| General Industrial | Components requiring extreme environment protection |
Typical Properties of Xylan 2000 Coating
| Property | Typical Value | Test Method |
|---|---|---|
| Coating Type | PTFE-based dry film lubricant | — |
| Designed For | Extreme environments (heat, oil, friction) | — |
| Key Application | Aluminum cylinder liner scuffing prevention | — |
| Coating Thickness | 15 – 25 μm (typical) | — |
| Package Size | 20 kg pails | — |
| Shelf Life | 18 months | — |
Important Notes on Typical Data:
Values listed are typical and sourced from manufacturer data sheets. They do not constitute binding product specification.
Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.
Final performance depends on substrate preparation, application method, and curing conditions.
Manufacturer official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.
Processing Guidelines for Xylan 2000 Coating
| Step | Process |
|---|---|
| Surface Preparation | Degrease (acetone or isopropanol) → grit-blast (Sa2.5, Ra 1.5–4.0 μm) → aluminum-specific surface treatment recommended |
| Coating Preparation | Slow-speed mechanical stirring; dilute with manufacturer-recommended solvent |
| Application | Spray application (conventional or HVLP) – applied as a collar around the cylinder liner base |
| Curing | Follow manufacturer specifications; part mass and oven characteristics determine exact time |
| Storage | Store in original, sealed containers in a cool, dry place away from direct sunlight. Shelf life: 18 months |
Critical Processing Warnings:
Surface Preparation: Proper surface preparation is critical for adhesion to aluminum substrates. Ensure surfaces are clean, dry, and properly prepared according to manufacturer specifications.
Application: Xylan 2000 is typically applied as a targeted coating—for example, sprayed as a collar around the base of the cylinder liner to eliminate scuffing at the most critical wear point .
Curing: Cure time depends on part mass and oven characteristics. Always verify with test pieces.
Storage: Store in original, sealed containers in a cool, dry place away from direct sunlight.
Related Products
Explore Xylan Industrial Coatings – Browse all Xylan coating options
About Our Company – Learn more about our supply capabilities and quality assurance
Technical Documents for Xylan 2000 Coating
| Document Type | Description & Source |
|---|---|
| Manufacturer Official TDS | Complete physical, thermal, and mechanical properties of Xylan 2000 |
| Manufacturer Official SDS | GHS-compliant chemical safety documentation |
| Distributor Authorization Certificate | Proof of our authorized-distributor qualification, available upon request |
| COA (Certificate of Analysis) | Batch-specific quality certification |
Request any document above by:
Email: ruiqingchem@gmail.com
Online form: Our contact page
We reply within one working business day. Please clearly state product (Xylan 2000) and document type you require.
FAQ about Xylan 2000 Coating
Q1: What is Xylan 2000?
A: Xylan 2000 is a PTFE-based dry film coating from Whitford (PPG) specifically engineered for extreme environment applications. It is proven in high-performance engine applications to protect aluminum cylinder liners from scuffing in hostile environments of heat, oil, and friction .
Q2: How does Xylan 2000 differ from other Xylan coatings?
A: Unlike general-purpose Xylan coatings (such as Xylan 1010), Xylan 2000 is specifically designed for extreme engine environments. It is proven to solve scuffing problems on aluminum components in high-performance applications where conventional coatings would fail .
Q3: What are the typical applications for Xylan 2000?
A: The primary application is protecting aluminum cylinder liners in high-performance engines. A collar of Xylan 2000 sprayed around the base of the cylinder liner eliminates scuffing issues in the engine’s hostile operating environment .
Q4: Why is Xylan 2000 used on aluminum components?
A: Aluminum cylinder liners save weight but suffer from scuffing issues. Xylan 2000 provides the protective barrier needed to eliminate this problem while retaining the weight-saving benefits of aluminum components .
Q5: What environment does Xylan 2000 withstand?
A: Xylan 2000 is proven to perform in hostile environments combining heat, oil, and friction—conditions typical of high-performance engine applications .
Q6: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume orders can be negotiated separately.
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To get a precise quotation and professional technical support, please share:
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Required quantity (kg)
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Destination port or delivery address
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Target application (engine components, cylinder liners, extreme-environment parts, etc.)
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Substrate type (aluminum, steel, etc.)
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Document requirement (TDS, SDS, COA, etc.)
Sample Policy:
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Samples are for laboratory validation tests only, not for production use.
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Buyer bears international sample-shipping freight.
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If bulk-product performance deviates from sample reference, manufacturer official TDS serves as the authoritative benchmark.
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After-Sales Support
| Service | Details |
|---|---|
| Quality Inspection Period | All quality-related claims must be submitted within 7 working days after delivery, supported by test data and photographic evidence. |
| Return / Exchange Policy | Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply. |
| Logistics Damage | Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation. |
| Technical Support | Remote technical guidance available. On-site troubleshooting can be arranged upon special request. |
| Export Documentation | We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates on request. |
Disclaimer
DISCLAIMER: All technical data is referenced from original manufacturer typical values for Xylan 2000. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on substrate preparation, application method, and curing conditions. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for coating failure caused by improper application or improper usage. Always reference the latest manufacturer official TDS of Xylan 2000 as the definitive specification.
