ULTEM UF5011S – Enhanced Flow Specialty Filtered PEI Resin by SABIC

基础信息

品名
ULTEM Resin UF5011S
牌号
UF5011S
厂商
SABIC (Saudi Basic Industries Corporation)
材料类型
Polyetherimide (PEI) – Unreinforced, Amorphous
产品形态
Resin Pellets
特点
Enhanced flow for easier processing; specialty filtered for high purity; Tg 225°C (higher than standard PEI); enhanced chemical resistance to strong acids, bases, aromatics and ketones; ECO conforming; suitable for medical, automotive, electrical, and electronics applications

描述

ULTEM Resin UF5011S is an enhanced flow, specialty filtered polyetherimide (PEI) resin manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability.

This unreinforced, amorphous grade is designed for applications requiring superior chemical resistance and high purity. It offers a glass transition temperature of 225°C, which is higher than standard PEI grades (typically 217°C), providing exceptional thermal stability in demanding environments.

ULTEM UF5011S is a specialty filtered grade – a unique trait among PEI resins – making it particularly suitable for applications where material purity is critical. The enhanced flow characteristics enable easier processing of complex geometries, while the enhanced chemical resistance to strong acids, bases, aromatics, and ketones expands its utility in aggressive chemical environments.

The material is ECO conforming, meeting environmental compliance standards. It is used across multiple industries including medical devices, automotive, electrical/electronic components, and general industrial applications. ISCC+ certified renewable bio-based solutions are also available for this grade.

Key Features

  • Enhanced Flow – Improved flow characteristics for easier processing and better mold filling of complex parts

  • Specialty Filtered – High purity grade suitable for applications requiring material cleanliness and consistency

  • High Heat Resistance – Glass transition temperature (Tg) of 225°C, higher than standard PEI (217°C)

  • Enhanced Chemical Resistance – Superior resistance to strong acids, bases, aromatics, and ketones

  • High Strength & Stiffness – Tensile modulus of 2,900 MPa; tensile yield strength of 100 MPa

  • Excellent Dimensional Stability – Low creep sensitivity and good dimensional stability

  • Good Impact Resistance – Notched Izod impact of 59 J/m (ASTM); unnotched Izod impact of 2,100 J/m

  • ECO Conforming – Meets environmental compliance standards

  • Medical Grade Potential – Suitable for medical device applications (surgical instruments, medical equipment housings) with appropriate certifications

  • Versatile Processing – Suitable for injection molding

Typical Applications

Industry Typical Components & Considerations
Medical Devices Surgical instruments, medical device housings, sterilization containers – requires high purity and chemical resistance
Electrical & Electronics Electrical components, connectors, housings – high heat resistance and insulation properties
Automotive Under-hood components, sensors, connectors – heat and chemical resistance
Industrial Material handling, chemical processing components – resistance to aggressive chemicals
Consumer Goods Home appliances, personal accessories – durability and aesthetics

Typical Properties

Property Typical Value Unit Test Method
Physical
Specific Gravity / Density 1.28 g/cm³ ASTM D792 / ISO 1183
MFR (337°C/6.6kg) 11 g/10min ASTM D1238
MVR (360°C/5kg) 20 cm³/10min ISO 1133
Mold Shrinkage, Flow (3.2mm) 0.40 – 0.70 % SABIC Method
Water Absorption (Saturation, 23°C) 1.2 % ISO 62-1
Moisture Absorption (23°C/50% RH) 0.20 % ISO 62
Mechanical
Tensile Modulus 2,900 MPa ASTM D638 / ISO 527
Tensile Strength (Yield) 100 MPa ASTM D638 / ISO 527
Tensile Strength (Break) – ASTM 75 MPa ASTM D638
Tensile Strength (Break) – ISO 85 MPa ISO 527
Elongation at Yield 8.0 % ASTM D638 / ISO 527
Elongation at Break – ASTM 60 % ASTM D638
Elongation at Break – ISO 50 % ISO 527
Flexural Modulus – ASTM 3,100 MPa ASTM D790
Flexural Modulus – ISO 2,900 MPa ISO 178
Flexural Strength (Yield) – ASTM 138 MPa ASTM D790
Impact
Izod Impact (Notched, 23°C) – ASTM 59 J/m ASTM D256
Izod Impact (Notched, 23°C) – ISO 5.0 kJ/m² ISO 180/1A
Izod Impact (Unnotched, 23°C) – ASTM 2,100 J/m ASTM D4812
Reverse Notch Izod Impact (3.2mm) 2,100 J/m ASTM D256
Charpy Impact (Notched, 23°C) 7.0 kJ/m² ISO 179/1eA
Thermal
Glass Transition Temperature (Tg) 225 °C
Heat Deflection Temp. (0.45 MPa, 3.2mm) 213 °C ASTM D648
Vicat Softening Temp. (A/50) 220 °C ISO 306
Vicat Softening Temp. (B/120) 215 °C ISO 306
Thermal Conductivity 0.31 W/m-°C ASTM C177

Processing Guidelines

Step Process
Drying 135-150°C for 4-6 hours (moisture <0.02%)
Front Zone 3 Temperature 365 – 390°C
Back Pressure 0.3 – 0.7 MPa
Vent Depth 0.025 – 0.076 mm
Injection Molding Standard injection molding equipment; enhanced flow enables complex geometries

Critical Processing Warnings:

  • Drying: ULTEM UF5011S is hygroscopic and must be dried to <0.02% moisture before processing.

  • Enhanced Flow: This grade offers improved flow characteristics for easier processing and better mold filling of complex parts.

  • Specialty Filtered: The specialty filtered nature of this grade provides high purity; maintain clean processing conditions.

  • Melt Temperature: Recommended front zone temperature is 365-390°C. Avoid excessive residence times.

  • Medical Applications: For medical device applications, verify biocompatibility (ISO 10993/USP Class VI) certification for your specific end-use requirements.

Related Products

Technical Documents

Document Type Description & Source
SABIC Official TDS Complete physical, thermal, and mechanical properties of ULTEM UF5011S
SABIC Official SDS GHS-compliant chemical safety documentation
ECO Certification ECO conforming documentation
COA (Certificate of Analysis) Batch-specific quality certification

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FAQ

Q1: What is ULTEM UF5011S?
A: ULTEM UF5011S is an enhanced flow, specialty filtered polyetherimide (PEI) resin manufactured by SABIC. It offers a glass transition temperature of 225°C, enhanced chemical resistance to strong acids, bases, aromatics, and ketones, and is ECO conforming. It is available in color UF5011S-1000.

Q2: What is the glass transition temperature of ULTEM UF5011S?
A: The glass transition temperature (Tg) is 225°C, which is higher than standard PEI grades (typically 217°C).

Q3: Is ULTEM UF5011S suitable for medical applications?
A: Yes. ULTEM UF5011S is used in medical device applications including surgical instruments and medical equipment housings. For specific medical applications, verify biocompatibility (ISO 10993/USP Class VI) certification for your end-use requirements.

Q4: What is the density of ULTEM UF5011S?
A: The density is 1.28 g/cm³ (ASTM D792 / ISO 1183).

Q5: What makes UF5011S “specialty filtered”?
A: The specialty filtered designation indicates a higher purity grade, making it particularly suitable for applications where material cleanliness and consistency are critical.

Q6: What is the chemical resistance of ULTEM UF5011S?
A: ULTEM UF5011S offers enhanced chemical resistance to strong acids, bases, aromatics, and ketones, making it suitable for aggressive chemical environments.

Q7: What is the melt flow rate of ULTEM UF5011S?
A: The Melt Flow Rate (MFR) is 11 g/10min at 337°C, 6.6kg (ASTM D1238); the Melt Volume Rate (MVR) is 20 cm³/10min at 360°C, 5kg (ISO 1133).

Q8: What is the tensile strength of ULTEM UF5011S?
A: Tensile yield strength is 100 MPa; tensile break strength is 75 MPa (ASTM) / 85 MPa (ISO).

Q9: Is ULTEM UF5011S ECO conforming?
A: Yes. ULTEM UF5011S is ECO conforming, meeting environmental compliance standards.

Q10: What processing methods can be used for ULTEM UF5011S?
A: ULTEM UF5011S is processed by injection molding. The enhanced flow enables easier processing of complex geometries.

Q11: What is the recommended drying condition for ULTEM UF5011S?
A: Dry at 135-150°C for 4-6 hours to <0.02% moisture.

Q12: What is the recommended front zone temperature for injection molding ULTEM UF5011S?
A: Recommended front zone temperature is 365-390°C.

Q13: What is the heat deflection temperature of ULTEM UF5011S?
A: Heat deflection temperature is 213°C at 0.45 MPa (3.2mm, unannealed).

Q14: What is the Vicat softening temperature of ULTEM UF5011S?
A: Vicat softening temperature is 220°C (A/50) and 215°C (B/120).

Q15: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., ECO) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM UF5011S. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications, particularly for medical device applications where regulatory compliance must be verified under end-use conditions. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM UF5011S as the definitive specification.

Technical Documents

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