ULTEM JD7201 – 20% Carbon Fiber Reinforced Conductive PEI Resin

基础信息

品名
ULTEM Resin JD7201
牌号
JD7201
厂商
SABIC (Saudi Basic Industries Corporation)
材料类型
Polyetherimide (PEI) – Unreinforced, Amorphous
产品形态
Resin Pellets
特点
20% carbon fiber reinforced for ultra-high stiffness and strength; electrically conductive (surface resistivity 1.E+02 – 1.E+04 Ω); high heat resistance (Tg >217°C, HDT 211°C); UL94 V-0 flame retardant; excellent dimensional stability (low shrinkage 0.20-0.30%); high strength (tensile 204 MPa); good chemical resistance; hydrolytic stability; low smoke and toxicity; ECO conforming; PFAS-free; ISCC+ certified bio-based offerings available

描述

ULTEM Resin JD7201 is a 20% carbon fiber reinforced, amorphous polyetherimide (PEI) resin manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability. For more product options and company information, please visit our website at https://szrqchem.com/.

ULTEM JD7201 is a high-performance, carbon fiber reinforced grade specifically engineered for applications requiring exceptional stiffness, high strength, and electrical conductivity. The 20% carbon fiber reinforcement provides ultra-high rigidity and strength while imparting electrostatic dissipative properties (surface resistivity of 1×10² – 1×10⁴ Ω), making it ideal for applications where static charge dissipation is critical.

Key attributes include:

  • 20% Carbon Fiber Reinforcement – Provides ultra-high stiffness, strength, and dimensional stability; flexural modulus of 13,430 MPa; flexural strength of 255 MPa

  • Electrically Conductive – Surface resistivity of 1×10² – 1×10⁴ Ω enables electrostatic dissipation and EMI shielding in demanding applications

  • High Heat Resistance – Glass transition temperature (Tg) of >217°C; HDT of 211°C at 0.45 MPa

  • Inherent Flame Retardancy – UL94 V-0 (0.75mm) rating

  • High Strength – Tensile strength of 204 MPa; elongation at break of 6%

  • Excellent Dimensional Stability – Ultra-low shrinkage of 0.20-0.30% and low creep sensitivity

  • Good Chemical Resistance – Resists automotive fluids, aircraft fluids, aliphatic hydrocarbons, alcohols, acids, and weak aqueous solutions

  • Low Smoke & Toxicity – Inherently low smoke and toxicity

  • Hydrolytic Stability – Good resistance to moisture and hydrolysis

  • PFAS-Free – No PFAS intentionally added during manufacturing

  • ECO Conforming – Meets environmental compliance standards

  • ISCC+ Certified Bio-Based – Renewable bio-based solutions available

  • Versatile Processing – Suitable for injection molding

Key Features of ULTEM JD7201

  • 20% Carbon Fiber Reinforced – Provides ultra-high stiffness, strength, and dimensional stability compared to unreinforced and glass fiber reinforced grades; flexural modulus of 13,430 MPa and flexural strength of 255 MPa

  • Electrically Conductive – Surface resistivity of 1×10² – 1×10⁴ Ω enables electrostatic discharge (ESD) protection and anti-static performance; suitable for applications where static charge buildup is a concern

  • High Heat Resistance – Glass transition temperature of >217°C; heat deflection temperature of 211°C at 0.45 MPa; UL RTI of 105°C

  • Inherent Flame Retardancy – UL94 V-0 (0.75mm) rating; UL Yellow Card E45587 / E207780

  • Ultra-High Mechanical Strength – Tensile strength of 204 MPa; flexural modulus of 13,430 MPa; flexural strength of 255 MPa; elongation at break of 6%

  • Excellent Dimensional Stability – Ultra-low shrinkage (0.20-0.30%); low creep sensitivity; good dimensional stability across a broad temperature range

  • Good Impact Resistance – Notched Izod impact of 69 J/m (23°C)

  • Good Chemical & Hydrolytic Stability – Excellent resistance to automotive and aircraft fluids, aliphatic hydrocarbons, alcohols, acids, and weak aqueous solutions

  • Low Smoke & Low Toxicity – Inherently low smoke and toxicity; suitable for aerospace and mass transit applications

  • Amorphous Structure – Provides excellent dimensional stability across a broad temperature range

  • PFAS-Free – No PFAS intentionally added during manufacturing

  • ECO Conforming – Meets environmental compliance standards

  • Sustainable Option – ISCC+ certified renewable bio-based solutions available via differentiated color nomenclature

  • Versatile Processing – Suitable for injection molding

Typical Applications for ULTEM JD7201

Industry Typical Applications
Aerospace Aircraft interior components, interior parts – low smoke and toxicity
Electrical & Electronics ATM machines, ticket machines, document handling equipment, electronic material handling, electronic components
Industrial Material handling components, industrial machinery components
Automotive Automotive interior and exterior components
Mass Transportation Rail, specialty vehicles

Typical Properties

Property ULTEM JD7201 Unit Test Method
Physical
Specific Gravity 1.34 g/cm³ ASTM D792
Mold Shrinkage, Flow (3.2mm) 0.20 – 0.30 % SABIC Method
Water Absorption (24 hrs) 0.26 % ASTM D570
Mechanical
Tensile Strength (Yield) 204 MPa SABIC Japan Method
Elongation at Break 6.0 % SABIC Japan Method
Flexural Modulus 13,430 MPa ASTM D790
Flexural Strength 255 MPa ASTM D790
Impact
Izod Impact (Notched, 23°C) 69 J/m ASTM D256
Thermal
Glass Transition Temperature (Tg) >217 °C
Heat Deflection Temp. (0.45MPa, 3.2mm) 211 °C ASTM D648
UL RTI (Elec/Imp/Str) 105 / 105 / 105 °C UL 746B
Electrical
Surface Resistivity 1×10² – 1×10⁴ Ω ASTM D257
Flammability
UL 94 Flammability V-0 (0.75mm) UL 94
Regulatory
ECO Conforming Yes
PFAS-Free Yes (no intentional addition)

Important Notes on Typical Data:

  • Values listed are typical and sourced from SABIC official data sheets. They do not constitute binding product specification.

  • Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.

  • Final performance depends on processing conditions, mold design, and part geometry.

  • SABIC official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.

Processing Guidelines (Injection Molding)

Parameter Recommended Conditions
Drying
Drying Temperature 150°C
Drying Time 4 – 6 hours
Maximum Moisture Content ≤0.02%
Injection Molding
Melt Temperature 360 – 400°C
Nozzle Temperature 390 – 400°C
Front Zone 3 Temperature 380 – 400°C
Middle Zone 2 Temperature 370 – 390°C
Rear Zone 1 Temperature 360 – 380°C
Mold Temperature 140 – 180°C
Back Pressure 0.3 – 0.7 MPa
Shot Size 40 – 60% of cylinder capacity
Vent Depth 0.025 – 0.076 mm

Critical Processing Warnings:

  • Drying: ULTEM JD7201 is hygroscopic and must be dried to <0.02% moisture before processing. Dry at 150°C for 4-6 hours.

  • Melt Temperature: Recommended melt temperature range is 360-400°C. Avoid excessive residence times to prevent thermal degradation.

  • Mold Temperature: Higher mold temperatures (140-180°C) improve flow and reduce residual stress.

  • Carbon Fiber Content: This grade contains 20% carbon fiber reinforcement. Proper handling and processing conditions are recommended to achieve optimal surface finish and mechanical properties.

  • Gate Design: Use large gates and runners to minimize flow resistance and reduce molded-in stress.

  • Regrind: Regrind can be used up to 20-25% with virgin material, provided it is clean and properly dried.

  • PFAS-Free: This product does not contain PFAS intentionally added during manufacturing.

Related Products

Technical Documents

Document Type Description & Source
SABIC Official TDS Complete physical, thermal, and mechanical properties of ULTEM JD7201
SABIC Official SDS GHS-compliant chemical safety documentation
UL Yellow Card UL certification E45587 / E207780
ISCC+ Certification Bio-based renewable certification
COA (Certificate of Analysis) Batch-specific quality certification
Processing Guide Detailed processing guidelines for ULTEM JD7201

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We reply within one working business day. Please clearly state product (ULTEM JD7201) and document type you require.

FAQ

Q1: What is ULTEM JD7201 and what is it used for?
A: ULTEM JD7201 is a 20% carbon fiber reinforced polyetherimide (PEI) resin manufactured by SABIC. It is conductive, offers ultra-high stiffness and strength, and is widely used in aircraft interiors, electronic components, ATM/ticket machines, document handling equipment, material handling equipment, and automotive applications.

Q2: Is ULTEM JD7201 electrically conductive?
A: Yes. ULTEM JD7201 has a surface resistivity of 1×10² – 1×10⁴ Ω, making it suitable for electrostatic discharge (ESD) protection and anti-static applications.

Q3: What is the carbon fiber content of ULTEM JD7201?
A: ULTEM JD7201 contains 20% carbon fiber reinforcement by weight.

Q4: What is the glass transition temperature of ULTEM JD7201?
A: The glass transition temperature (Tg) is >217°C.

Q5: What is the density of ULTEM JD7201?
A: The specific gravity is 1.34 g/cm³.

Q6: Is ULTEM JD7201 flame retardant?
A: Yes. ULTEM JD7201 is inherently flame retardant with UL94 V-0 (0.75mm) rating.

Q7: What is the tensile strength of ULTEM JD7201?
A: Tensile strength at yield is 204 MPa; elongation at break is 6%.

Q8: What is the flexural modulus of ULTEM JD7201?
A: The flexural modulus is 13,430 MPa; flexural strength is 255 MPa.

Q9: Is ULTEM JD7201 PFAS-free?
A: Yes. ULTEM JD7201 has no PFAS intentionally added during manufacturing.

Q10: What is the shrinkage of ULTEM JD7201?
A: Mold shrinkage (flow, 3.2mm) is 0.20-0.30%.

Q11: What processing methods can be used for ULTEM JD7201?
A: ULTEM JD7201 is processed by injection molding.

Q12: What is the recommended drying condition for ULTEM JD7201?
A: Dry at 150°C for 4-6 hours.

Q13: What is the recommended melt temperature for injection molding ULTEM JD7201?
A: Recommended melt temperature is 360-400°C; nozzle temperature should be 390-400°C.

Q14: What is the recommended mold temperature for ULTEM JD7201?
A: Recommended mold temperature is 140-180°C.

Q15: What is the heat deflection temperature of ULTEM JD7201?
A: Heat deflection temperature is 211°C at 0.45 MPa (3.2mm).

Q16: Is ULTEM JD7201 ECO conforming?
A: Yes. ULTEM JD7201 is ECO Conforming.

Q17: Is there a sustainable/bio-based version of ULTEM JD7201?
A: Yes. ISCC+ certified renewable bio-based solutions are available for this grade via differentiated color nomenclature.

Q18: Can ULTEM JD7201 be custom colored?
A: Yes. ULTEM JD7201 is opaque and all colors are customizable via SABIC’s ColorXpress service.

Q19: What is the UL RTI of ULTEM JD7201?
A: The UL Relative Thermal Index (Elec/Imp/Str) is 105 / 105 / 105 °C.

Q20: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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  • Bio-based preference (standard or ISCC+ certified renewable grade)

  • Document requirement (TDS, SDS, UL, COA, etc.)

Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., UL, RoHS, ISCC+) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM JD7201. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM JD7201 as the definitive specification.

Technical Documents

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