ULTEM CRS5211R – 20% Glass Reinforced Chemical Resistant PEI Resin with Enhanced Flow

基础信息

品名
ULTEM Resin CRS5211R
牌号
CRS5211R
厂商
SABIC (Saudi Basic Industries Corporation)
材料类型
Polyetherimide (PEI) – Unreinforced, Amorphous
产品形态
Resin Pellets
特点
20% glass fiber reinforced for high stiffness and strength; enhanced flow for easier processing; internal mold release for improved demolding; superior chemical resistance to strong acids, bases, aromatics, and ketones; UL94 V-0 & 5VA flame retardant; high heat resistance (Tg 225°C); high strength and stiffness; low shrinkage; good dimensional stability; low smoke & toxicity; good mechanicals in broad temperature range; low creep sensitivity; good metal adhesion; hydrolytic stability; ECO conforming; PFAS-free

描述

ULTEM Resin CRS5211R is a 20% glass fiber reinforced, enhanced flow polyetherimide (PEI) copolymer manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability.

This grade is specifically engineered for applications requiring superior chemical resistance to strong acids, bases, aromatics, and ketones combined with the enhanced stiffness provided by 20% glass fiber reinforcement. It features enhanced flow for easier processing of complex parts and internal mold release for improved demolding efficiency. It is a PFAS-free, amorphous, flame retardant PEI copolymer ideal for harsh chemical environments where standard engineering plastics may degrade. [0†L8-L10][1†L5-L7]

ULTEM CRS5211R offers an excellent balance of chemical resistance, mechanical strength, and processability. The 20% glass fiber reinforcement provides significantly higher stiffness and dimensional stability compared to unreinforced grades, while the enhanced flow characteristics enable easier processing of complex parts. [6†L5-L14]

Key attributes include:

  • 20% Glass Fiber Reinforcement – Provides high stiffness, strength, and dimensional stability; tensile modulus of 6,890 MPa [5†L22]

  • Enhanced Flow – Improved flow characteristics (MFR 5.5 g/10min) for easier processing and better mold filling [6†L28][5†L21]

  • Internal Mold Release – Improves demolding efficiency, reduces cycle times, and simplifies complex mold designs

  • Superior Chemical Resistance – Formulated to withstand strong acids, bases, aromatics, and ketones; ideal alternative to polysulfone in chemically aggressive environments [0†L9-L10]

  • High Heat Resistance – Glass transition temperature (Tg) of 225°C [0†L9]

  • Inherent Flame Retardancy – UL94 V-0 (1.5mm) and 5VA (1.5mm) ratings [5†L25-L26]

  • High Stiffness & Strength – Tensile modulus of 6,890 MPa; tensile strength of 137-144 MPa [5†L22-L23]

  • Excellent Dimensional Stability – Low shrinkage and low creep sensitivity [6†L8-L10]

  • Low Smoke & Toxicity – Inherently low smoke and toxicity; suitable for aerospace and mass transit applications [6†L9]

  • Hydrolytic Stability – Good resistance to moisture and hydrolysis [6†L11]

  • Good Metal Adhesion – Suitable for applications requiring metal bonding [6†L8]

  • ECO Conforming – Meets environmental compliance standards [0†L10]

  • PFAS-Free – No PFAS intentionally added during manufacturing

  • Versatile Processing – Suitable for injection molding [6†L11]

CRS5201 vs CRS5211R Comparison

Property CRS5201 CRS5211R
Glass Fiber Content 20% 20%
Flow Type Standard Enhanced
Internal Mold Release No Yes
MFR (337°C/6.6kg) 2.3 g/10min 5.5 g/10min
Chemical Resistance Enhanced Enhanced (same)
Tg 225°C 225°C
UL 94 V-0 & 5VA V-0 & 5VA
Key Feature Standard flow + chemical resistance Enhanced flow + internal mold release + chemical resistance

Typical Applications for ULTEM CRS5211R

Industry Typical Applications
Aerospace Aircraft interiors, interior parts – meets flame, smoke & toxicity requirements [6†L12]
Defense Defense applications requiring FST compliance [6†L13]
Mass Transportation Heavy truck, rail, bus – low smoke and toxicity [6†L13]
Automotive Automotive interiors and under the hood components [6†L13-L14]
Chemical Processing Fluid handling components, chemical equipment – resistant to strong acids, bases, aromatics & ketones
Industrial Industrial components, hydrocarbon and energy applications [6†L14]
Fossil / Energy Fossil fuel and energy applications [6†L13]
Renewable Energy Equipment Renewable energy applications [6†L18]

Typical Properties

Property CRS5211R Unit Test Method
Physical
Density 1.45 g/cm³ ASTM D792 [5†L27][6†L27]
Melt Flow Rate (MFR) – 337°C/6.6kg 5.5 g/10min ASTM D1238 [5†L21][6†L28]
Mechanical
Tensile Modulus 6,890 MPa ASTM D638 [5†L22]
Tensile Strength (Yield) 137 MPa ASTM D638 [5†L22]
Tensile Strength (Break) 144 MPa ASTM D638 [5†L23]
Elongation at Break 3.0 % ASTM D638 [5†L23]
Flexural Modulus 6,890 MPa ASTM D790 [9†L36]
Impact
Izod Impact (Notched, 1/8 in) 74 J/m ASTM D256 [5†L24]
Thermal
Glass Transition Temperature (Tg) 225 °C [0†L9]
Heat Deflection Temp. (1.82MPa, 6.4mm) 218 °C ASTM D648 [9†L33-L34]
UL RTI (Elec/Imp/Str) 105 / 105 / 105 °C UL 746B
Flammability
UL 94 Flammability V-0 (1.5mm), 5VA (1.5mm) UL 94 [5†L25-L26]
Electrical
Arc Resistance 120 – 179 s ASTM D495
Comparative Tracking Index (CTI) 100 – 174 V UL 746A

Important Notes on Typical Data:

  • Values listed are typical and sourced from SABIC official data sheets. They do not constitute binding product specification.

  • Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.

  • Final performance depends on processing conditions, mold design, and part geometry.

  • SABIC official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.

Processing Guidelines (Injection Molding)

Parameter Recommended Conditions
Drying
Drying Temperature 150°C [5†L29]
Drying Time 4 – 6 hours [5†L29]
Maximum Moisture Content ≤0.02% [5†L30]
Injection Molding
Melt Temperature 365 – 390°C [5†L30][6†L30]
Zone 1 (Rear) Temperature 345 – 365°C [5†L31]
Zone 2 (Middle) Temperature 355 – 375°C [5†L31]
Zone 3 (Front) Temperature 365 – 390°C [5†L31-L32]
Mold Temperature 135 – 165°C [5†L30]
Back Pressure 0.3 – 0.7 MPa [5†L32][6†L31]
Screw Speed 40 – 70 rpm [5†L32]
Vent Depth 0.025 – 0.076 mm [6†L31]

Critical Processing Warnings:

  • Drying: ULTEM CRS5211R is hygroscopic and must be dried to <0.02% moisture before processing. Dry at 150°C for 4-6 hours. [5†L29-L30]

  • Enhanced Flow & Internal Mold Release: This grade offers enhanced flow characteristics (MFR 5.5 g/10min) and contains internal mold release agents for improved demolding and processing efficiency. [0†L8-L10]

  • Melt Temperature: Recommended melt temperature range is 365-390°C. Avoid excessive residence times to prevent thermal degradation. [5†L30]

  • Mold Temperature: Higher mold temperatures (135-165°C) improve flow and reduce residual stress. [5†L30]

  • Chemical Resistance: This grade is formulated for enhanced chemical resistance to strong acids, bases, aromatics, and ketones. Verify compatibility with specific chemicals in your application. [0†L9-L10]

  • PFAS-Free: This product does not contain PFAS intentionally added during manufacturing.

  • Gate Design: Use large gates and runners to minimize flow resistance and reduce molded-in stress.

  • Regrind: Regrind can be used up to 20-25% with virgin material, provided it is clean and properly dried.

CRS5000 Series Comparison

Property CRS5001 CRS5011 CRS5111 CRS5201 CRS5211R
Glass Fiber Content 0% 0% 10% 20% 20%
Internal Mold Release No No No No Yes
Flow Type Standard Enhanced Enhanced Standard Enhanced
MFR (337°C/6.6kg) 4.2 11 6.9 2.3 5.5 g/10min
Tensile Modulus (MPa) 2,890 2,890 4,750 6,890 6,890 MPa
Tensile Strength (MPa) 99 99 117 131 137-144 MPa
Density (g/cm³) 1.28 1.27-1.28 1.36 1.42-1.43 1.45
Tg 225°C 225°C 225°C 225°C 225°C
UL 94 V-0 V-0 V-0 & 5VA V-0 & 5VA V-0 & 5VA
Chemical Resistance Enhanced Enhanced Enhanced Enhanced Enhanced
Key Feature Standard flow, chemical resistant Enhanced flow, chemical resistant 10% glass + enhanced flow + chemical resistant 20% glass + highest stiffness + chemical resistant 20% glass + enhanced flow + internal mold release + chemical resistant

Related Products

Technical Documents

Document Type Description & Source
SABIC Official TDS Complete physical, thermal, and mechanical properties of ULTEM CRS5211R
SABIC Official SDS GHS-compliant chemical safety documentation
UL Yellow Card UL certification E121562-101404949
COA (Certificate of Analysis) Batch-specific quality certification
Processing Guide Detailed processing guidelines for ULTEM CRS5211R

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FAQ

Q1: What is ULTEM CRS5211R and what is it used for?
A: ULTEM CRS5211R is a 20% glass fiber reinforced polyetherimide (PEI) copolymer manufactured by SABIC with enhanced flowinternal mold release, and superior chemical resistance to strong acids, bases, aromatics, and ketones. It is widely used in aerospace interiors, defense, mass transportation (heavy truck, rail, bus), automotive under the hood, chemical processing, industrial, and energy applications. [6†L12-L14]

Q2: What is the difference between ULTEM CRS5201 and CRS5211R?
A: CRS5211R offers enhanced flow (MFR 5.5 vs 2.3 g/10min) and internal mold release compared to CRS5201. Both grades contain 20% glass fiber reinforcement, share the same enhanced chemical resistance to strong acids, bases, aromatics, and ketones, and both have a Tg of 225°C.

Q3: What is the difference between ULTEM CRS5201R and CRS5211R?
A: CRS5211R offers enhanced flow (MFR 5.5 vs 3.1 g/10min) compared to CRS5201R. Both grades contain 20% glass fiber reinforcement and internal mold release, share the same enhanced chemical resistance, and both have a Tg of 225°C.

Q4: What is the glass transition temperature of ULTEM CRS5211R?
A: The glass transition temperature (Tg) is 225°C. [0†L9]

Q5: What is the density of ULTEM CRS5211R?
A: The density is 1.45 g/cm³. [6†L27][5†L27]

Q6: Is ULTEM CRS5211R flame retardant?
A: Yes. ULTEM CRS5211R is inherently flame retardant with UL94 V-0 (1.5mm) and 5VA (1.5mm) ratings. [5†L25-L26]

Q7: Is ULTEM CRS5211R PFAS-free?
A: Yes. ULTEM CRS5211R has no PFAS intentionally added during manufacturing and is ECO conforming. [0†L10]

Q8: What is the melt flow rate of ULTEM CRS5211R?
A: The Melt Flow Rate (MFR) is 5.5 g/10min at 337°C, 6.6kg. [6†L28][5†L21]

Q9: What is the tensile strength of ULTEM CRS5211R?
A: Tensile yield strength is 137 MPa; tensile break strength is 144 MPa. [5†L22-L23]

Q10: What is the tensile modulus of ULTEM CRS5211R?
A: The tensile modulus is 6,890 MPa. [5†L22]

Q11: What is the glass fiber content of ULTEM CRS5211R?
A: ULTEM CRS5211R contains 20% glass fiber reinforcement. [0†L8]

Q12: What processing methods can be used for ULTEM CRS5211R?
A: ULTEM CRS5211R is processed by injection molding. [6†L11]

Q13: What is the heat deflection temperature of ULTEM CRS5211R?
A: Heat deflection temperature is 218°C at 1.82 MPa (6.4mm, unannealed). [9†L33-L34]

Q14: What is the recommended drying condition for ULTEM CRS5211R?
A: Dry at 150°C for 4-6 hours. [5†L29]

Q15: What is the melt temperature for injection molding ULTEM CRS5211R?
A: Recommended melt temperature is 365-390°C. [5†L30]

Q16: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., UL, RoHS) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM CRS5211R. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM CRS5211R as the definitive specification.

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