ULTEM AUT230 – High Heat Automotive Lighting Grade PEI Resin

基础信息

品名
ULTEM Resin AUT230
牌号
AUT230
厂商
SABIC (Saudi Basic Industries Corporation)
材料类型
Polyetherimide (PEI) – Unreinforced, Amorphous
产品形态
Resin Pellets
特点
High flow transparent PEI (Tg 247°C); haze onset at 230°C (SABIC IP method); very low outgassing and plateout; inherently flame retardant; excellent metal adhesion for highly reflective, metallized surfaces; high stiffness; hydrolytic stability; chemical resistance; low smoke and toxicity; low creep sensitivity; low shrinkage; good dimensional stability; high strength; high heat resistance; good mechanicals in broad temperature range; electroplatable; ECO Conforming; ISCC+ certified bio-based version available; No PFAS intentionally added

描述

ULTEM Resin AUT230 is a high flow, transparent, flame retardant amorphous polyetherimide (PEI) resin manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability.

ULTEM AUT230 is a specialty automotive grade specifically engineered for automotive lighting applications where highly metallized, reflective surfaces are required. It is a transparent high flow Polyetherimide with a glass transition temperature (Tg) of 247°C and very low outgassing and plateout. The haze onset temperature is 230°C (SABIC Innovative Plastics method), the highest in the AUT series.

ULTEM AUT230 sets a benchmark in automotive reflector applications by delivering exceptional thermal stability and superior melt strength, ensuring dimensional precision even under the extreme heat and pressure cycles of headlamps. Its inherent rigidity and resistance to creep allow the resin to maintain complex reflector geometries, sharp angles, and fine surface textures without distortion. Thanks to its naturally low moisture absorption, it provides consistent optical clarity and metallization quality across manufacturing cycles. Moreover, ULTEM AUT230 offers excellent UV resistance and long-term dimensional stability, making it ideally suited for components exposed to intense light sources and environmental stress.

Key attributes include:

  • Haze Onset Temperature of 230°C – Highest in the AUT series; maintains optical clarity and reflective performance at elevated temperatures

  • Highest Heat Resistance in AUT Series – Glass transition temperature (Tg) of 247°C

  • High Flow – Excellent flow characteristics (MVR 8 cm³/10min at 360°C/5kg) for thin-wall molding

  • Flame Retardant – Inherently flame retardant without additives

  • Excellent Metallization Compatibility – Formulated for superior metal adhesion and reflectivity; very low outgassing and plateout minimize contamination of metallization equipment

  • High Stiffness & Strength – Tensile modulus of 3,110 MPa (ISO) / 3,510 MPa (ASTM); tensile yield strength of 95 MPa

  • Excellent Dimensional Stability – Low shrinkage; low creep sensitivity; high dimensional stability

  • Good Chemical & Hydrolytic Resistance – Retains strength and resists stress cracking when exposed to automotive and aircraft fluids, aliphatic hydrocarbons, alcohols, acids, and weak aqueous solutions

  • Low Smoke & Low Toxicity – Exceptionally low smoke generation

  • Good Metal Adhesion – Suitable for applications requiring metal bonding and metallized reflective surfaces

  • ISCC+ Certified – Renewable bio-based solutions available

  • PFAS-Free – No PFAS intentionally added during manufacturing

  • Electroplatable – Can be electroplated for decorative or functional metal finishes

  • Versatile Processing – Suitable for injection molding

AUT Series Comparison

Property AUT195 AUT200 AUT200M AUT210 AUT230
Haze Onset Temperature 195°C 204°C 204°C 212°C 230°C
Glass Transition (Tg) 217°C 217°C 217°C 227°C 247°C
MVR (360°C/5kg) 16 8 cm³/10min
Tensile Modulus (ISO) 3,200 3,300 3,320 3,110 MPa
Tensile Yield (ISO) 105 105 103 95 MPa
Key Feature Entry-level haze onset Higher haze onset Haze onset 204°C + IMR Higher heat resistance Highest heat resistance (Tg 247°C) + highest haze onset (230°C)

Typical Properties

Property AUT230 (ISO) AUT230 (ASTM) Unit Test Method
Physical
Density 1.27 g/cm³ ASTM D792
Melt Volume Rate (MVR) – 360°C/5kg 8 cm³/10min ISO 1133
Melt Flow Index (MFI) – 367°C/6.6kg 15.5 g/10min ASTM D1238
Mold Shrinkage, Flow % SABIC Method
Mechanical
Tensile Modulus 3,110 3,510 MPa ISO 527 / ASTM D638
Tensile Strength (Yield) 95 96 MPa ISO 527 / ASTM D638
Tensile Strength (Break) 78 96 MPa ISO 527 / ASTM D638
Yield Strain 8.5 6 % ISO 527 / ASTM D638
Strain at Break 16.8 25 % ISO 527 / ASTM D638
Flexural Modulus 3,080 3,170 MPa ISO 178 / ASTM D790
Flexural Yield Strength 123 MPa ISO 178
Impact
Izod Notched Impact (23°C) 4 69 kJ/m² / J/m ISO 180/1A / ASTM D256
Izod Notched Impact (-30°C) 5 74 kJ/m² / J/m ISO 180/1A / ASTM D256
Izod Unnotched Impact (23°C) N N kJ/m² / J/m ISO 180/1U / ASTM D256
Thermal
Glass Transition Temperature (Tg) 247 247 °C
Haze Onset Temperature 230 230 °C SABIC IP Method
Heat Deflection Temp. (1.80MPa) 228 °C ISO 75-1/-2
DTUL @ 264 psi (1.82MPa) 217 °C ASTM D648
Vicat Softening Temp. (B) 242 °C ISO 306
Vicat Softening Temp. (120°C/h 50N) 238 °C ISO 306
Flammability
UL 94 Flammability V-0 V-0 UL 94

Processing Guidelines (Injection Molding)

Parameter Recommended Conditions
Drying
Drying Temperature 150°C
Drying Time 4 – 6 hours
Maximum Moisture Content ≤0.02%
Injection Molding
Melt Temperature 350 – 400°C
Front Zone 3 Temperature 345 – 400°C
Back Pressure 0.3 – 0.7 MPa
Minimum Wall Thickness 1.2 mm
Shot to Cylinder Size 40 – 60%

Critical Processing Warnings:

  • Drying: ULTEM AUT230 is hygroscopic and must be dried to <0.02% moisture before processing. Dry at 150°C for 4-6 hours.

  • High Heat Capability: This grade offers the highest heat resistance (Tg 247°C, haze onset 230°C) in the AUT series, suitable for the most demanding automotive lighting applications.

  • Melt Temperature: Recommended melt temperature range is 350-400°C. Avoid excessive residence times to prevent thermal degradation.

  • Metallization Considerations: Formulated for very low outgassing and plateout to minimize contamination of metallization equipment and ensure consistent reflective coating quality.

  • Gate Design: Use large gates and runners to minimize flow resistance and reduce molded-in stress.

  • Regrind: Regrind can be used up to 20-25% with virgin material, provided it is clean and properly dried.

Related Products

Technical Documents

Document Type Description & Source
SABIC Official TDS Complete physical, thermal, and mechanical properties of ULTEM AUT230
SABIC Official SDS GHS-compliant chemical safety documentation
UL Yellow Card UL certification
ISCC+ Certification Bio-based renewable certification
COA (Certificate of Analysis) Batch-specific quality certification
Processing Guide Detailed processing guidelines for ULTEM AUT230

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FAQ

Q1: What is ULTEM AUT230 and what is it used for?
A: ULTEM AUT230 is a high flow, transparent polyetherimide (PEI) resin manufactured by SABIC with the highest heat resistance in the AUT series. It is specifically engineered for automotive lighting applications where highly metallized, reflective surfaces are required. It is widely used in headlamp reflectors, fog lamp reflectors, bezels, lighting housings, and other automotive exterior components.

Q2: What is the haze onset temperature of ULTEM AUT230?
A: The haze onset temperature is 230°C (SABIC IP method), the highest in the AUT series, ensuring optical clarity and reflective performance at elevated temperatures.

Q3: What is the glass transition temperature of ULTEM AUT230?
A: The glass transition temperature (Tg) is 247°C, the highest in the AUT series, providing superior heat resistance.

Q4: What is the difference between ULTEM AUT210 and AUT230?
A: ULTEM AUT230 offers a higher haze onset temperature (230°C vs 212°C) and a higher glass transition temperature (247°C vs 227°C), providing superior heat resistance and optical clarity at elevated temperatures compared to AUT210.

Q5: What is the density of ULTEM AUT230?
A: The density is 1.27 g/cm³.

Q6: Is ULTEM AUT230 flame retardant?
A: Yes. ULTEM AUT230 is inherently flame retardant without additives with UL94 V-0 rating.

Q7: What is the melt flow rate of ULTEM AUT230?
A: The Melt Volume Rate (MVR) is 8 cm³/10min at 360°C, 5kg; the Melt Flow Index (MFI) is 15.5 g/10min at 367°C, 6.6kg.

Q8: What is the tensile strength of ULTEM AUT230?
A: Tensile yield strength is 95 MPa (ISO) / 96 MPa (ASTM); tensile break strength is 78 MPa (ISO) / 96 MPa (ASTM).

Q9: What is the tensile modulus of ULTEM AUT230?
A: The tensile modulus is 3,110 MPa (ISO) / 3,510 MPa (ASTM).

Q10: What is the heat deflection temperature of ULTEM AUT230?
A: Heat deflection temperature is 228°C at 1.80 MPa (ISO) / 217°C at 1.82 MPa (ASTM).

Q11: What is the Vicat softening temperature of ULTEM AUT230?
A: The Vicat softening temperature (B) is 242°C.

Q12: What processing methods can be used for ULTEM AUT230?
A: ULTEM AUT230 is suitable for injection molding and can achieve thin-wall molding.

Q13: Is ULTEM AUT230 available in custom colors?
A: Yes. ULTEM AUT230 is transparent and all colors are customizable via SABIC’s ColorXpress service.

Q14: Is ULTEM AUT230 PFAS-free?
A: Yes. ULTEM AUT230 has no PFAS intentionally added during manufacturing and is ECO Conforming.

Q15: Is there a sustainable/bio-based version of ULTEM AUT230?
A: Yes. ISCC+ certified renewable bio-based solutions are available for this grade.

Q16: What is the recommended drying condition for ULTEM AUT230?
A: Dry at 150°C for 4-6 hours.

Q17: What is the melt temperature for injection molding ULTEM AUT230?
A: Recommended melt temperature is 350-400°C.

Q18: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., UL, RoHS, ISCC+) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM AUT230. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM AUT230 as the definitive specification.

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