ULTEM AUT200M – High Flow Automotive Lighting Grade PEI Resin

基础信息

品名
ULTEM Resin AUT200M
牌号
AUT200M
厂商
SABIC (Saudi Basic Industries Corporation)
材料类型
Polyetherimide (PEI) – Unreinforced, Amorphous
产品形态
Resin Pellets
特点
High flow PEI (Tg 217°C) with internal mold release; very low outgassing and plateout; haze onset at 204°C (SABIC IP method); inherently flame retardant; excellent metal adhesion for highly reflective, metallized surfaces; high stiffness; hydrolytic stability; chemical resistance; low smoke and toxicity; low creep sensitivity; low shrinkage; good dimensional stability; electroplatable; No PFAS intentionally added

描述

ULTEM Resin AUT200M is a high flow, transparent, flame retardant amorphous polyetherimide (PEI) resin manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability.

ULTEM AUT200M is a specialty automotive grade specifically engineered for automotive lighting applications where highly metallized, reflective surfaces are required. It is a high flow Polyetherimide (Tg 217°C) with internal mold release and very low outgassing and plateout.

ULTEM AUT200M sets a benchmark in automotive reflector applications by delivering exceptional thermal stability and superior melt strength, ensuring dimensional precision even under the extreme heat and pressure cycles of headlamps. Its inherent rigidity and resistance to creep allow the resin to maintain complex reflector geometries, sharp angles, and fine surface textures without distortion. Thanks to its naturally low moisture absorption, it provides consistent optical clarity and metallization quality across manufacturing cycles. Moreover, ULTEM AUT200M offers excellent UV resistance and long-term dimensional stability, making it ideally suited for components exposed to intense light sources and environmental stress.

Key attributes include:

  • Haze Onset Temperature of 204°C – Maintains optical clarity and reflective performance at elevated temperatures

  • High Flow – Excellent flow characteristics for thin-wall molding

  • Internal Mold Release – Enhanced demolding for improved processing efficiency

  • Flame Retardant – Inherently flame retardant without additives; UL94 V-0

  • Excellent Metallization Compatibility – Formulated for superior metal adhesion and reflectivity

  • High Heat Resistance – Glass transition temperature (Tg) of 217°C

  • Very Low Outgassing & Plateout – Minimizes contamination of metallization equipment

  • ISCC+ Certified Bio-Based Version – Sustainable renewable bio-based solutions available

  • Low Smoke & Toxicity – Low toxicity, smoke and flame evolution

  • High Stiffness & Strength – Excellent mechanical properties across a broad temperature range

  • Excellent Dimensional Stability – Low shrinkage, low creep sensitivity, good dimensional stability

  • Good Chemical & Hydrolytic Stability

  • Electroplatable – Suitable for decorative or functional metal finishes

  • PFAS-Free – No PFAS intentionally added

Key Features of ULTEM AUT200M

  • Haze Onset at 204°C – Maintains optical clarity and reflective performance at elevated temperatures; ensures consistent light output in automotive lighting

  • High Flow PEI with Internal Mold Release – Exceptional flow characteristics for processing complex, thin-walled automotive lighting components; internal mold release enhances demolding efficiency

  • Automotive Lighting Grade – Specifically engineered for automotive exteriors and lighting applications where highly metallized, reflective surfaces are required

  • Excellent Metallization Compatibility – Formulated for superior metal adhesion and reflectivity; very low outgassing and plateout minimize contamination of metallization equipment

  • Flame Retardant – Inherently flame retardant without additives; meets UL94 V0 specifications in sections as thin as 0.41 mm

  • High Heat Resistance – Glass transition temperature of 217°C; Vicat softening temperature of 211°C (B50)

  • High Stiffness & Strength – Tensile modulus of 3,300 MPa; tensile yield strength of 105 MPa

  • Excellent Dimensional Stability – Low shrinkage (0.50-0.70%); low creep sensitivity; high dimensional stability supports efficient assembly of electronic components

  • Good Chemical & Hydrolytic Resistance – Retains strength and resists stress cracking when exposed to automotive and aircraft fluids, aliphatic hydrocarbons, alcohols, acids, and weak aqueous solutions

  • Low Smoke & Low Toxicity – Exceptionally difficult to ignite, with a Limiting Oxygen Index (LOI) of 47%; generates extremely low smoke per NBS Smoke Evolution test; products of combustion no more toxic than wood

  • Good Metal Adhesion – Suitable for applications requiring metal bonding and metallized reflective surfaces

  • Transparent – Transparent amber grade with all colors customizable via ColorXpress

  • ISCC+ Certified – Renewable bio-based solutions available

  • ECO Conforming – Meets environmental compliance standards

  • PFAS-Free – No PFAS intentionally added during manufacturing

  • Electroplatable – Can be electroplated for decorative or functional metal finishes

  • Versatile Processing – Suitable for injection molding; can also be extruded, thermoformed, and blow molded

Typical Applications for ULTEM AUT200M

Industry Typical Applications
Automotive Lighting Headlamp reflectors, fog lamp reflectors, bezels, lighting housings – highly metallized reflective surfaces
Automotive Exteriors Exterior trim components, decorative parts requiring metallic finishes
Automotive Under the Hood Engine components, connectors, sensors
Electrical & Electronics LED components, reflectors, housings, electronic components
Consumer Goods High-end lighting fixtures, decorative reflectors

Typical Properties

Property AUT200M (ISO) AUT200M (ASTM) Unit Test Method
Physical
Density 1.27 1.27 g/cm³ ISO 1183 / ASTM D792
Melt Volume Rate (MVR) – 340°C/5kg 13 cm³/10min ISO 1133
Mold Shrinkage, Flow 0.50 – 0.70 % SABIC Method
Water Absorption (Saturation) 1.25 % ISO 62
Moisture Absorption (23°C/50% RH) 0.70 % ISO 62
Mechanical
Tensile Modulus 3,300 MPa ISO 527
Tensile Strength (Yield) 105 MPa ISO 527
Tensile Strength (Break) 85 MPa ISO 527
Elongation at Yield 6 % ISO 527
Elongation at Break 50 % ISO 527
Flexural Modulus 3,300 MPa ISO 178
Ball Indentation Hardness 140 MPa ISO 2039-1
Taber Abrasion (CS-17, 1kg) 10 mg/1000cy SABIC Method
Impact
Izod Impact (Notched, 23°C) 5 kJ/m² ISO 180/1A
Izod Impact (Notched, -30°C) 5 kJ/m² ISO 180/1A
Thermal
Glass Transition Temperature (Tg) 217 217 °C
Vicat Softening Temp. (A50) 215 °C ISO 306
Vicat Softening Temp. (B50) 211 °C ISO 306
Thermal Conductivity 0.24 W/(m·K) DIN 52616
Optical
Haze Onset Temperature 204 204 °C SABIC IP Method
Flammability
UL 94 Flammability V-0 V-0 UL 94
Limiting Oxygen Index (LOI) 47 % ASTM D2863

AUT195 vs AUT200 vs AUT200M Comparison

Property AUT195 AUT200 AUT200M
Haze Onset Temperature 195°C 204°C 204°C
Internal Mold Release No No Yes
MVR (340°C/5kg) 16 13 cm³/10min
Vicat Softening Temp. (B50) 211°C
Tensile Modulus (ISO) 3,200 3,300 MPa
Tensile Yield Strength (ISO) 95 105 105 MPa
Key Feature Haze onset 195°C Haze onset 204°C, higher stiffness Haze onset 204°C + internal mold release

Processing Guidelines (Injection Molding)

Parameter Recommended Conditions
Drying
Drying Temperature 150°C
Drying Time 4 – 6 hours
Maximum Moisture Content ≤0.02%
Injection Molding
Melt Temperature 370 – 410°C
Front Zone 3 Temperature 360 – 415°C
Middle Zone 2 Temperature 350 – 405°C
Rear Zone 1 Temperature 340 – 395°C
Mold Temperature 140 – 180°C
Hopper Temperature 80 – 120°C
Vent Depth 0.025 – 0.076 mm
Minimum Wall Thickness 1.2 mm

Critical Processing Warnings:

  • Drying: ULTEM AUT200M is hygroscopic and must be dried to <0.02% moisture before processing. Dry at 150°C for 4-6 hours.

  • Internal Mold Release: This grade contains internal mold release agents for improved demolding and processing efficiency.

  • High Flow: This grade offers high flow characteristics for processing complex, thin-walled automotive lighting components.

  • Melt Temperature: Recommended melt temperature range is 370-410°C. Avoid excessive residence times to prevent thermal degradation.

  • Metallization Considerations: Formulated for very low outgassing and plateout to minimize contamination of metallization equipment and ensure consistent reflective coating quality.

  • Gate Design: Use large gates and runners to minimize flow resistance and reduce molded-in stress.

  • Regrind: Regrind can be used up to 20-25% with virgin material, provided it is clean and properly dried.

Related Products

Technical Documents

Document Type Description & Source
SABIC Official TDS Complete physical, thermal, and mechanical properties of ULTEM AUT200M
SABIC Official SDS GHS-compliant chemical safety documentation
UL Yellow Card UL certification
ISCC+ Certification Bio-based renewable certification
COA (Certificate of Analysis) Batch-specific quality certification
Processing Guide Detailed processing guidelines for ULTEM AUT200M

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FAQ

Q1: What is ULTEM AUT200M and what is it used for?
A: ULTEM AUT200M is a high flow, transparent polyetherimide (PEI) resin manufactured by SABIC with internal mold release. It is specifically engineered for automotive lighting applications where highly metallized, reflective surfaces are required. It is widely used in headlamp reflectors, fog lamp reflectors, bezels, lighting housings, and other automotive exterior components.

Q2: What is the haze onset temperature of ULTEM AUT200M?
A: The haze onset temperature is 204°C (SABIC IP method), ensuring optical clarity and reflective performance at elevated temperatures.

Q3: What is the difference between ULTEM AUT200 and AUT200M?
A: AUT200M includes internal mold release for improved demolding and processing efficiency, while AUT200 does not. Both grades share similar haze onset temperature (204°C), high flow, and high stiffness characteristics.

Q4: What is the density of ULTEM AUT200M?
A: The density is 1.27 g/cm³.

Q5: Is ULTEM AUT200M flame retardant?
A: Yes. ULTEM AUT200M is inherently flame retardant without additives with UL94 V-0 rating and a Limiting Oxygen Index (LOI) of 47%.

Q6: What is the glass transition temperature of ULTEM AUT200M?
A: The glass transition temperature (Tg) is 217°C.

Q7: What is the tensile strength of ULTEM AUT200M?
A: Tensile yield strength is 105 MPa; tensile break strength is 85 MPa.

Q8: What is the tensile modulus of ULTEM AUT200M?
A: The tensile modulus is 3,300 MPa.

Q9: What is the shrinkage of ULTEM AUT200M?
A: Mold shrinkage (flow) is 0.50-0.70%.

Q10: What processing methods can be used for ULTEM AUT200M?
A: ULTEM AUT200M is suitable for injection molding and can also be extruded, thermoformed, and blow molded.

Q11: Is ULTEM AUT200M available in custom colors?
A: Yes. ULTEM AUT200M is transparent amber and all colors are customizable via SABIC’s ColorXpress service.

Q12: Is ULTEM AUT200M PFAS-free?
A: Yes. ULTEM AUT200M has no PFAS intentionally added during manufacturing and is ECO Conforming.

Q13: Is there a sustainable/bio-based version of ULTEM AUT200M?
A: Yes. ISCC+ certified renewable bio-based solutions are available for this grade.

Q14: What is the Vicat softening temperature of ULTEM AUT200M?
A: The Vicat softening temperature (B50) is 211°C.

Q15: What is the recommended drying condition for ULTEM AUT200M?
A: Dry at 150°C for 4-6 hours.

Q16: What is the melt temperature for injection molding ULTEM AUT200M?
A: Recommended melt temperature is 370-410°C.

Q17: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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  • Required quantity (kg)

  • Destination port or delivery address

  • Target application (automotive lighting, reflectors, bezels, etc.)

  • Processing method (injection molding)

  • Color requirement (transparent amber or custom color via ColorXpress)

  • Bio-based preference (standard or ISCC+ certified renewable grade)

  • Document requirement (TDS, SDS, UL, COA, etc.)

Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., UL, RoHS, ISCC+) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM AUT200M. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM AUT200M as the definitive specification.

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