ULTEM 2410R – 40% Glass Fiber Reinforced PEI Resin with Internal Mold Release

基础信息

品名
ULTEM Resin 2410R
牌号
2410R
厂商
SABIC (Saudi Basic Industries Corporation)
材料类型
Polyetherimide (PEI) – Unreinforced, Amorphous
产品形态
Resin Pellets
特点
40% glass fiber reinforced for high stiffness and strength; enhanced flow for easier processing; internal mold release for improved demolding; high heat resistance (Tg 217°C, HDT 212°C); UL94 V-0 (0.25mm) & 5VA (1.5mm); excellent dimensional stability; ultra-low shrinkage (0.10-0.30%); low smoke and toxicity; good chemical resistance; hydrolytic stability; good metal adhesion; ECO Conforming; No PFAS intentionally added

描述

ULTEM Resin 2410R is a 40% glass fiber reinforced, amorphous polyetherimide (PEI) engineering thermoplastic manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability.

ULTEM 2410R is a high-performance, 40% glass fiber reinforced grade featuring enhanced flow and internal mold release for improved processing efficiency. This grade belongs to the ULTEM 2000 family series, offering better rigidity and improved dimensional stability compared to the ULTEM 1000 series. Key attributes include:

  • 40% Glass Fiber Reinforcement – Provides the highest stiffness and strength among standard ULTEM grades

  • Enhanced Flow – Improved flow characteristics for easier processing and better mold filling of complex, thin-walled parts

  • Internal Mold Release – Enhanced demolding for improved processing efficiency

  • High Heat Resistance – Glass transition temperature (Tg) of 217°C

  • Inherent Flame Retardancy – UL94 V-0 (0.25mm) and 5VA (1.5mm) ratings without FR modifiers

  • Ultra-Low Shrinkage – Mold shrinkage of only 0.10-0.30%

  • Low Smoke & Toxicity – Inherently low smoke and toxicity; combustion products are no more toxic than wood

  • Good Chemical Resistance – Resists automotive fluids, aircraft fluids, alcohols, acids, and weak aqueous solutions

  • Hydrolytic Stability – Good resistance to moisture and hydrolysis

  • ECO Conforming – Meets environmental compliance standards

  • No PFAS Intentionally Added – Safe for environmentally conscious applications

  • Versatile Processing – Suitable for injection molding

Key Features of ULTEM 2410R

  • 40% Glass Fiber Reinforced – Provides significantly increased stiffness, strength, and dimensional stability compared to unreinforced grades; the highest rigidity among standard ULTEM grades

  • Enhanced Flow – Improved flow characteristics for easier processing and better mold filling of complex, thin-walled parts; can achieve flow lengths down to 0.2 mm thick using conventional injection molding equipment

  • Internal Mold Release – Formulated with internal mold release agents for improved demolding and processing efficiency

  • High Heat Resistance – Glass transition temperature of 217°C; heat deflection temperature of 212°C at 1.82 MPa; Vicat softening temperature of 234°C; UL RTI up to 180°C

  • Inherent Flame Retardancy – UL94 V-0 (0.25mm) and 5VA (1.5mm) ratings; UL94 V0 rated from 0.25 mm to 3.00 mm; limiting oxygen index (LOI) of 47%

  • Highest Mechanical Strength – Tensile modulus of 11,720 MPa; tensile strength at break of 179 MPa; flexural modulus of 10,000 MPa; Rockwell hardness M114

  • Excellent Dimensional Stability – Ultra-low shrinkage (0.10-0.30%); low creep sensitivity; good dimensional stability across a broad temperature range

  • Good Impact Resistance – Notched Izod impact of 112 J/m; unnotched Izod impact of 427 J/m

  • Good Chemical Resistance – Resists automotive and aircraft fluids, aliphatic hydrocarbons, alcohols, acids, and weak aqueous solutions

  • Hydrolytic Stability – Good resistance to moisture and hydrolysis

  • Low Smoke & Low Toxicity – Inherently low smoke and toxicity; NBS smoke density extremely low; combustion products are no more toxic than wood

  • Good Metal Adhesion – Suitable for applications requiring metal bonding

  • ECO Conforming – Meets environmental compliance standards

  • No PFAS Intentionally Added – Safe for environmentally conscious applications

  • Versatile Processing – Suitable for injection molding, extrusion, thermoforming, and blow molding

Typical Applications for ULTEM 2410R

Industry Typical Applications
Aerospace Aircraft interiors, aircraft components – low smoke and toxicity
Automotive Under-hood sensors, connectors, automotive interiors
Electrical & Electronics High-temperature connectors, IC sockets, electrical components, electronic material handling, electrical devices and displays
Consumer Goods Home appliances, personal accessories, commercial appliances
Medical Surgical devices, patient testing, pharmaceutical packaging
Semiconductor Semiconductor equipment, servomotor
Industrial High-performance structural components, material handling
Defense Defense applications
Energy Energy storage
Mass Transportation Rail, recreational vehicles, mass transportation

Typical Properties

Property ULTEM 2410R Unit Test Method
Density 1.61 g/cm³ ASTM D792
Melt Flow Rate (MFR) – 337°C/6.6kg 5.5 g/10min ASTM D1238
Glass Transition Temperature (Tg) 217 °C
Heat Deflection Temp. (1.82MPa, 6.4mm) 212 °C ASTM D648
Vicat Softening Temperature 234 °C ASTM D1525
Tensile Modulus 11,720 MPa ASTM D638
Tensile Strength (Break) 179 MPa ASTM D638
Elongation at Break 2.5 % ASTM D638
Flexural Modulus 10,000 MPa ASTM D790
Izod Impact (Notched, 23°C) 112 J/m ASTM D256
Izod Impact (Unnotched, 23°C) 427 J/m ASTM D256
Rockwell Hardness M114 ASTM D785
Water Absorption (24 hrs) 0.13 % ASTM D570
Water Absorption (Saturation) 0.9 % ASTM D570
Mold Shrinkage (Flow, 3.2mm) 0.10-0.30 % SABIC Method
Dielectric Strength 24 kV/mm ASTM D149
Volume Resistivity >1×10¹⁵ Ω·cm ASTM D257
UL 94 Flammability V-0 (0.25mm), 5VA (1.5mm) UL 94

Processing Guidelines

Parameter Recommended Conditions
Drying 150°C for 4-6 hours
Recommended Moisture ≤0.02%
Rear Zone Temperature 330-400°C
Middle Zone Temperature 340-400°C
Front Zone Temperature 345-400°C
Nozzle Temperature 345-400°C
Melt Temperature 350-400°C
Mold Temperature 135-165°C
Vent Depth 0.025-0.076 mm
Back Pressure 0.3-0.7 MPa
Screw Speed 40-70 rpm

Critical Processing Warnings:

  • Drying: ULTEM 2410R is hygroscopic and must be dried to <0.02% moisture before processing. Dry at 150°C for 4-6 hours.

  • Enhanced Flow & Internal Mold Release: This grade offers improved flow characteristics and contains internal mold release agents for improved demolding and processing efficiency.

  • Melt Temperature: Recommended melt temperature range is 350-400°C. Avoid excessive residence times to prevent thermal degradation.

  • Mold Temperature: Higher mold temperatures (135-165°C) improve flow and reduce residual stress.

  • Gate Design: Use large gates and runners to minimize flow resistance and reduce molded-in stress.

  • Regrind: Regrind can be used up to 20-25% with virgin material, provided it is clean and properly dried.

Related Products

Technical Documents

Document Type Description & Source
SABIC Official TDS Complete physical, thermal, and mechanical properties of ULTEM 2410R
SABIC Official SDS GHS-compliant chemical safety documentation
UL Yellow Card UL certification E121562
COA (Certificate of Analysis) Batch-specific quality certification
Processing Guide Detailed processing guidelines for ULTEM resins

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FAQ

Q1: What is ULTEM 2410R and what is it used for?
A: ULTEM 2410R is a 40% glass fiber reinforced polyetherimide (PEI) resin manufactured by SABIC with enhanced flow and internal mold release. It combines high heat resistance (Tg 217°C), inherent flame retardancy (UL94 V-0 & 5VA), and the highest stiffness among standard ULTEM grades. It is widely used in aerospace interiors, automotive under-hood applications, electrical/electronic components, medical devices, consumer goods, and industrial applications.

Q2: What does the “R” suffix in ULTEM 2410R stand for?
A: The “R” suffix indicates internal mold release – the grade is formulated with internal mold release agents for improved demolding and processing efficiency.

Q3: What is the glass fiber content of ULTEM 2410R?
A: ULTEM 2410R contains 40% glass fiber reinforcement.

Q4: What is the glass transition temperature of ULTEM 2410R?
A: The glass transition temperature (Tg) is 217°C.

Q5: What is the density of ULTEM 2410R?
A: The density is 1.61 g/cm³.

Q6: Is ULTEM 2410R flame retardant?
A: Yes. ULTEM 2410R is inherently flame retardant without FR modifiers with UL94 V-0 (0.25mm) and 5VA (1.5mm) ratings.

Q7: What is the difference between ULTEM 2400 and ULTEM 2410R?
A: The key differences are that ULTEM 2410R offers enhanced flow (MFR 5.5 vs 4.2 g/10min) and contains internal mold release for improved demolding. Both grades contain 40% glass fiber reinforcement and share similar mechanical, thermal, and electrical properties.

Q8: What is the tensile modulus of ULTEM 2410R?
A: The tensile modulus is 11,720 MPa.

Q9: What is the shrinkage of ULTEM 2410R?
A: Mold shrinkage (flow, 3.2mm) is 0.10-0.30%, the lowest among standard ULTEM grades.

Q10: What processing methods can be used for ULTEM 2410R?
A: ULTEM 2410R can be processed by injection molding, extrusion, thermoforming, and blow molding. It can achieve flow lengths down to 0.2 mm thick using conventional injection molding equipment.

Q11: Is ULTEM 2410R RoHS compliant?
A: Yes. ULTEM 2410R is ECO Conforming and meets environmental compliance standards.

Q12: Does ULTEM 2410R contain PFAS?
A: No. ULTEM 2410R has no PFAS intentionally added.

Q13: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., UL, RoHS) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM 2410R. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM 2410R as the definitive specification.

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