ULTEM 2410EPR – 40% Glass Fiber Reinforced PEI Resin with Enhanced Electroplatability

基础信息

品名
ULTEM Resin 2410EPR
牌号
2410EPR
厂商
SABIC (Saudi Basic Industries Corporation)
材料类型
Polyetherimide (PEI) – Unreinforced, Amorphous
产品形态
Resin Pellets
特点
40% glass fiber reinforced for high stiffness and strength; high flow for easier processing; internal mold release for improved demolding; enhanced electroplatability for superior metal adhesion; high heat resistance (Tg 217°C); UL94 V-0 (0.4mm); high dimensional stability; low creep; low shrinkage (0.20-0.40%); good chemical resistance; hydrolytic stability; good metal adhesion; low smoke and toxicity; RoHS compliant; ECO Conforming; No PFAS intentionally added

描述

ULTEM Resin 2410EPR is a 40% glass fiber reinforced, amorphous polyetherimide (PEI) engineering thermoplastic manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability.

ULTEM 2410EPR is a high-performance, 40% glass fiber reinforced grade featuring high flowinternal mold release, and enhanced electroplatability. This grade was developed to provide excellent processing characteristics combined with superior metal adhesion for electroplating applications. Key attributes include:

  • 40% Glass Fiber Reinforcement – Provides the highest stiffness and strength among standard ULTEM grades

  • High Flow – Excellent flow characteristics for easier processing and better mold filling of complex, thin-walled parts

  • Internal Mold Release – Enhanced demolding for improved processing efficiency

  • Enhanced Electroplatability – Superior metal adhesion for electroplating applications

  • High Heat Resistance – Glass transition temperature (Tg) of 217°C

  • Inherent Flame Retardancy – UL94 V-0 rating without FR modifiers

  • High Stiffness & Strength – Tensile modulus of 11,000 MPa; tensile strength of 165-170 MPa

  • Excellent Dimensional Stability – Low creep sensitivity, low shrinkage (0.20-0.40%)

  • Low Smoke & Toxicity – Suitable for aerospace and mass transit applications

  • Good Chemical Resistance – Resists automotive fluids, aircraft fluids, alcohols, acids, and weak aqueous solutions

  • Hydrolytic Stability – Good resistance to moisture and hydrolysis

  • ECO Conforming – Meets environmental compliance standards

  • No PFAS Intentionally Added – Safe for environmentally conscious applications

  • Versatile Processing – Suitable for injection molding

Key Features of ULTEM 2410EPR

  • 40% Glass Fiber Reinforced – Provides significantly increased stiffness, strength, and dimensional stability compared to unreinforced grades. Contains 40% glass fiber filler.

  • High Flow – Excellent flow characteristics for easier processing and better mold filling of complex, thin-walled parts. MVR of 11 cm³/10min at 360°C/5kg.

  • Internal Mold Release – Formulated with internal mold release agents for improved demolding and processing efficiency.

  • Enhanced Electroplatability – Specifically formulated and optimized for electroplating applications with superior metal adhesion.

  • High Heat Resistance – Glass transition temperature of 217°C; heat deflection temperature of 212°C at 1.82 MPa; Vicat softening temperature of ~220°C; UL RTI of 105°C (electrical and mechanical with impact).

  • Inherent Flame Retardancy – UL94 V-0 (0.4mm) rating; UL Yellow Card E121562-221105; ECO Conforming.

  • High Mechanical Strength – Tensile modulus of 11,000 MPa (ISO) / 11,100 MPa (ASTM); tensile strength of 165-170 MPa; flexural modulus of 9,500 MPa (ISO) / 10,650 MPa (ASTM); ball indentation hardness of 165 MPa.

  • Excellent Dimensional Stability – Low creep sensitivity; low shrinkage (0.20-0.40%); low warpage.

  • Good Impact Resistance – Charpy impact strength (unnotched) of 30 kJ/m² at 23°C and 35 kJ/m² at -30°C; notched Charpy impact of 10 kJ/m².

  • Good Chemical Resistance – Resists automotive and aircraft fluids, aliphatic hydrocarbons, alcohols, acids, and weak aqueous solutions.

  • Hydrolytic Stability – Good resistance to moisture and hydrolysis.

  • Low Smoke & Low Toxicity – Inherently low smoke and toxicity; suitable for aerospace and mass transit applications.

  • Good Metal Adhesion – Suitable for applications requiring metal bonding.

  • ECO Conforming – Meets environmental compliance standards.

  • No PFAS Intentionally Added – Safe for environmentally conscious applications.

  • Versatile Processing – Suitable for injection molding.

Typical Applications for ULTEM 2410EPR

Industry Typical Applications
Automotive Under-hood sensors, connectors, heavy truck, motorcycle, interior components
Aerospace Aircraft interior components – low smoke and toxicity
Electrical & Electronics High-temperature connectors, IC sockets, circuit boards, electrical devices & displays, electronic material handling, wireless communication, printer components, speaker/earphone parts, lighting
Consumer Goods Home appliances, commercial appliances, eyewear frames, personal accessories, sport/leisure, furniture
Medical Surgical devices, patient testing, pharmaceutical packaging
Semiconductor High-temperature wafer carriers, sockets, material handling
Industrial High-performance structural components, material handling, industrial packaging
Mass Transportation Rail, recreational/specialty vehicles
Building & Construction Building components, water management
Computers & Electronics Mobile phones, computers, tablets, printers, copiers
Drone Applications Drone components

Typical Properties

Property ULTEM 2410EPR Unit Test Method
Physical
Specific Gravity / Density 1.56 g/cm³ ASTM D792 / ISO 1183
Melt Flow Rate (MFR) – 337°C/6.6kg 8.9 g/10min ASTM D1238
Melt Volume Rate (MVR) – 360°C/5kg 11 cm³/10min ISO 1133
Mold Shrinkage (Flow, 3.2mm) 0.20 – 0.40 % SABIC Method
Mechanical
Tensile Modulus – ISO 11,000 MPa ISO 527
Tensile Modulus – ASTM 11,100 MPa ASTM D638
Tensile Strength (Yield/Break) 165 – 170 MPa ISO 527 / ASTM D638
Elongation at Break 1.8 – 2.0 % ISO 527 / ASTM D638
Flexural Modulus – ISO 9,500 MPa ISO 178
Flexural Modulus – ASTM 10,650 MPa ASTM D790
Charpy Impact (Unnotched, 23°C) 30 kJ/m² ISO 179/1eU
Charpy Impact (Unnotched, -30°C) 35 kJ/m² ISO 179/1eU
Charpy Impact (Notched, 23°C) 10 kJ/m² ISO 179/1eA
Ball Indentation Hardness 165 MPa ISO 2039-1
Thermal
Glass Transition Temperature (Tg) 217 °C
Heat Deflection Temp. (1.82MPa) 212 °C
UL RTI (Electrical / Mechanical Impact) 105 °C UL 746B
Thermal Conductivity 0.3 W/m-°C ISO 8302
Flammability
UL 94 Flammability V-0 (0.4mm) UL 94

Important Notes on Typical Data:

  • Values listed are typical and sourced from SABIC official data sheets. They do not constitute binding product specification.

  • Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.

  • Final performance depends on processing conditions, mold design, and part geometry.

  • SABIC official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.

Processing Guidelines

Parameter Recommended Conditions
Drying 150°C for 4-6 hours
Recommended Moisture <0.02%
Melt Temperature 345 – 400°C
Front Zone 3 Temperature 345 – 400°C
Mold Temperature 135 – 165°C
Back Pressure 0.3 – 0.7 MPa
Vent Depth 0.025 – 0.076 mm
Shot Size 40-60% of cylinder capacity

Critical Processing Warnings:

  • Drying: ULTEM 2410EPR is hygroscopic and must be dried to <0.02% moisture before processing. Dry at 150°C for 4-6 hours.

  • High Flow & Internal Mold Release: This grade offers high flow characteristics (MVR 11 cm³/10min) and contains internal mold release agents for improved demolding and processing efficiency.

  • Melt Temperature: Recommended melt temperature range is 345-400°C. Avoid excessive residence times to prevent thermal degradation.

  • Mold Temperature: Higher mold temperatures (135-165°C) improve flow and reduce residual stress.

  • Gate Design: Use large gates and runners to minimize flow resistance and reduce molded-in stress.

  • Regrind: Regrind can be used up to 20-25% with virgin material, provided it is clean and properly dried.

  • Electroplating: The EPR grade is specifically optimized for electroplating applications with enhanced metal adhesion.

Related Products

Technical Documents

Document Type Description & Source
SABIC Official TDS Complete physical, thermal, and mechanical properties of ULTEM 2410EPR
SABIC Official SDS GHS-compliant chemical safety documentation
UL Yellow Card UL certification E121562-221105
COA (Certificate of Analysis) Batch-specific quality certification
Processing Guide Detailed processing guidelines for ULTEM resins

Request any document above by:

We reply within one working business day. Please clearly state product (ULTEM 2410EPR) and document type you require.

FAQ

Q1: What is ULTEM 2410EPR and what is it used for?
A: ULTEM 2410EPR is a 40% glass fiber reinforced polyetherimide (PEI) resin manufactured by SABIC with high flowinternal mold release, and enhanced electroplatability. It combines high heat resistance (Tg 217°C), inherent flame retardancy (UL94 V-0), and the highest stiffness among standard ULTEM grades. It is widely used in automotive, aerospace, electrical/electronic components, consumer goods, medical devices, and industrial applications.

Q2: What does the “EPR” suffix in 2410EPR stand for?
A: The “EPR” suffix indicates Enhanced Electroplatability – the grade is specifically optimized for electroplating applications with superior metal adhesion.

Q3: What is the glass fiber content of ULTEM 2410EPR?
A: ULTEM 2410EPR contains 40% glass fiber reinforcement.

Q4: What is the glass transition temperature of ULTEM 2410EPR?
A: The glass transition temperature (Tg) is 217°C.

Q5: What is the density of ULTEM 2410EPR?
A: The specific gravity is 1.56 g/cm³.

Q6: Is ULTEM 2410EPR flame retardant?
A: Yes. ULTEM 2410EPR is inherently flame retardant with UL94 V-0 (0.4mm) rating.

Q7: What is the melt flow rate of ULTEM 2410EPR?
A: The Melt Flow Rate (MFR) is 8.9 g/10min at 337°C, 6.6kg; Melt Volume Rate (MVR) is 11 cm³/10min at 360°C, 5kg.

Q8: What is the difference between ULTEM 2400 and ULTEM 2410EPR?
A: ULTEM 2410EPR offers high flow (MVR 11 cm³/10min), internal mold release, and enhanced electroplatability, while ULTEM 2400 is a standard flow grade without these features. Both grades contain 40% glass fiber reinforcement.

Q9: What processing methods can be used for ULTEM 2410EPR?
A: ULTEM 2410EPR is primarily processed by injection molding.

Q10: Is ULTEM 2410EPR RoHS compliant?
A: Yes. ULTEM 2410EPR is ECO Conforming and RoHS compliant. It has no PFAS intentionally added.

Q11: What is the shrinkage of ULTEM 2410EPR?
A: Mold shrinkage (flow, 3.2mm) is 0.20-0.40%.

Q12: What is the heat deflection temperature of ULTEM 2410EPR?
A: Heat deflection temperature is 212°C at 1.82 MPa.

Q13: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., UL, RoHS) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM 2410EPR. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM 2410EPR as the definitive specification.

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