TPX DX845 – Transparent Heat-Resistant PMP Resin by Mitsui Chemicals

基础信息

品名
TPX DX845
牌号
DX845
厂商
Mitsui Chemicals, Inc.
材料类型
Polymethylpentene (PMP) Copolymer – Transparent Grade
产品形态
Resin Pellets
特点
High modulus, low density (0.833 g/cm³), excellent transparency (94% light transmittance), superior releasability, high heat resistance (MP 236°C), excellent chemical & steam resistance, FDA compliant, one of the lightest polymer materials among thermoplastics

描述

TPX DX845 is a transparent polymethylpentene (PMP) copolymer resin manufactured by Mitsui Chemicals, Inc. – the world‘s sole producer of TPX brand PMP resins. As an authorized distributor and trader, we supply genuine material with full traceability and direct access to official Mitsui Chemicals technical documentation. For more product options and company information, please visit our website at https://szrqchem.com/.

TPX is a crystalline polyolefin made from 4-methylpentene-1, produced by Mitsui Chemicals’ special technology of molecular design and catalystTPX DX845 is a high modulus, low density polymethylpentene that offers an exceptional combination of properties:

  • Excellent transparency equivalent to glass and acrylic

  • High melting point (236°C) for use at elevated temperatures

  • One of the lightest polymer materials among thermoplastics (density 0.833 g/cm³)

  • Superior releasability

  • Excellent chemical & steam resistance with high durability against acid, alkali and alcohol

TPX DX845 is certified for food packaging materials by Japan Hygienic Olefin and Styrene Plastics Association (JHOSPA) , United States Code of Federal Regulations Title 21 (FDA) and EU Regulation (EU) 10/2011.

DX845 is recommended for T-Die casting extrusion and is also applicable for processing by injection molding, direct blow molding as well as profile, mandrel, pipe and fiber spinning extrusion.

Key Features of TPX DX845

  • Highest Modulus / Rigidity – High modulus PMP with tensile modulus of 1,903 MPa and flexural modulus of 1,600 MPa

  • Lowest Specific Gravity Among Plastics – Density of only 0.833 g/cm³ – one of the lightest polymer materials among thermoplastics

  • Superior Optical Clarity – Light transmittance of 94% with haze as low as 1.1%; refractive index of 1.46

  • High Heat Resistance – Melting point of 236℃; Vicat softening point of 174-178°C; DTUL @ 66 psi of 127°C

  • Excellent Release Properties – Superior releasability; low surface tension prevents sticking and contamination

  • Chemical & Steam Resistance – Excellent durability against acid, alkali and alcohol

  • Excellent Electrical Properties – Volume resistivity >10¹⁶ Ω·cm; dielectric strength of 65 KV/mm

  • High Gas Permeability – Exhibits high gas permeability

  • Low Refractive Index – Refractive index of 1.46 equivalent to fluororesin

  • FDA Compliant – Certified for food contact applications per FDA 21 CFR

  • Halogen-Free – Environmentally-friendly material

  • UL 94 HB – UL 94 flammability rating of HB

Typical Applications for TPX DX845

Industry Typical Applications
Release Films & Papers Release film for FPC (flexible printed circuits) manufacturing process; release paper for synthetic leather
LED Manufacturing LED molds and mandrels
Rubber Hose Manufacturing Mandrels and sheaths for high-pressure rubber hose
Food Contact Food wraps; food preservation packs; baking cartons; microwave oven tableware
Medical & Laboratory Experimental apparatuses; animal cages
Industrial Hollow fiber
Resin Modification PP resin modification
Fiber Applications Fiber spinning extrusion

Typical Properties

Property TPX DX845 Unit Test Method
Density 0.833 g/cm³ ASTM D1505
MFR (260°C, 5kg) 9 g/10min ASTM D1238
Melting Point 236 °C MPC Method
Vicat Softening Point 174-178 °C ASTM D1525
DTUL @ 66 psi 127 °C ASTM D648
Light Transmittance 94 % ASTM D1003
Haze 1.1 % ASTM D1003
Refractive Index 1.46 ASTM D542
Tensile Modulus 1,903 MPa ASTM D638
Tensile Strength 25-26 MPa ASTM D638
Yield Stress 30 MPa ASTM D638
Elongation at Break 12-33 % ASTM D638
Flexural Modulus 1,600 MPa ASTM D790
Flexural Strength 47-50 MPa ASTM D790
Rockwell Hardness R85-R87 ASTM D785
Izod Impact (notched) 19.8-49 J/m ASTM D256
Volume Resistivity >10¹⁶ Ω·cm ASTM D257
Dielectric Strength 65 KV/mm ASTM D149
Molding Shrinkage (MD) 1.5 % ASTM D955
Molding Shrinkage (TD) 1.2 % ASTM D955
Water Absorption <0.01 % ASTM D570
UL 94 Flammability HB
FDA Compliance Yes FDA 21 CFR

Important Notes on Typical Data:

  • Values listed are typical and sourced from Mitsui Chemicals official data sheets. They do not constitute binding product specification.

  • Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.

  • Final performance depends on processing conditions, mold design, and part geometry.

  • Mitsui Chemicals official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.

Processing Guidelines

Parameter Recommended Conditions
Drying Not normally required; if needed, dry at 80-100°C for 2-3 hours
Injection Molding Temperature 260-300°C
Mold Temperature 40-80°C
Film Extrusion (T-Die) Temperature 260-300°C
Blow Molding Temperature 260-300°C
Fiber Extrusion Temperature 260-300°C

Critical Processing Warnings:

  • Drying: TPX DX845 is not hygroscopic and typically does not require drying. If moisture is a concern, dry at 80-100°C for 2-3 hours.

  • Gate Design: Pin gate is the most suitable for TPX molds due to excellent flowability. Avoid large gates that can cause residual stress and gate cracks.

  • Cooling: Sufficient and well-balanced cooling channels are essential due to TPX’s crystalline nature and larger shrinkage compared to amorphous polymers.

  • Surface Finish: Highly polished mold surface is recommended for excellent transparency.

  • Shrinkage: Mold design should account for higher shrinkage (MD: 1.5%, TD: 1.2%). Off-center gates are recommended to prevent warpage.

  • Regrind: Regrind can be used up to 20-30% with virgin material, provided it is clean and properly dried.

Related Products

Technical Documents

Document Type Description & Source
Mitsui Chemicals Official TDS Complete physical, thermal, and mechanical properties of TPX DX845
Mitsui Chemicals Official SDS GHS-compliant chemical safety documentation
FDA Compliance Declaration FDA 21 CFR food contact compliance statement
JHOSPA Compliance Declaration Japan Hygienic Olefin and Styrene Plastics Association certification
EU Regulation (EU) 10/2011 Compliance European food contact compliance
COA (Certificate of Analysis) Batch-specific quality certification
Processing Guide Detailed processing guidelines for TPX resins

Request any document above by:

We reply within one working business day. Please clearly state product (TPX DX845) and document type you require.

FAQ

Q1: What is TPX DX845 and what is it used for?
A: TPX DX845 is a high modulus, low density polymethylpentene (PMP) resin manufactured by Mitsui Chemicals. It combines excellent transparency equivalent to glass and acrylic, high melting point, superior releasability, and chemical resistance. It is widely used in LED molds, release films for FPC, rubber hose mandrels, food containers, medical devices, and release paper for synthetic leather.

Q2: What is the difference between TPX DX845 and TPX RT18/RT31?
A: TPX DX845 has a lower MFR (9 g/10min vs 21-26 g/10min at 260°C, 5kg), indicating higher molecular weight and higher modulus/rigidity. DX845 is specifically a high modulus grade with tensile modulus of 1,903 MPa, making it suitable for applications requiring higher stiffness.

Q3: Is TPX DX845 FDA compliant?
A: Yes. TPX DX845 is certified for food packaging materials by United States Code of Federal Regulations Title 21 (FDA), Japan Hygienic Olefin and Styrene Plastics Association (JHOSPA), and EU Regulation (EU) 10/2011.

Q4: What is the density of TPX DX845?
A: The density is 0.833 g/cm³, making it one of the lightest polymer materials among thermoplastics.

Q5: What is the light transmittance of TPX DX845?
A: The light transmittance is 94% with haze of 1.1%.

Q6: What processing methods can be used for TPX DX845?
A: DX845 is recommended for T-Die casting extrusion and is also applicable for processing by injection molding, direct blow molding as well as profile, mandrel, pipe and fiber spinning extrusion.

Q7: What is the MFR of TPX DX845?
A: The Melt Flow Rate is 9 g/10min at 260°C, 5kg.

Q8: What are the key advantages of TPX DX845?
A: Key advantages include high modulus/rigidity (1,903 MPa), low density (0.833 g/cm³), high transparency (94%), high heat resistance (MP 236°C), superior releasability, excellent chemical & steam resistance, FDA compliance, and halogen-free environmentally-friendly material.

Q9: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, Mitsui Chemicals official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., FDA, JHOSPA, EU) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original Mitsui Chemicals typical values for TPX DX845. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest Mitsui Chemicals official TDS of TPX DX845 as the definitive specification.

Technical Documents

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