857G-040 Black – PTFE Waterborne Filled Primer for Food Contact Systems

基础信息

品名
857G-040 Black
牌号
857G-040 Black
厂商
Chemours
材料类型
PTFE Waterborne Topcoat
产品形态
Liquid – Waterborne (aqueous dispersion)
特点
Food grade, filled primer, on-smooth technology, black color, enhances adhesion and durability

描述

857G-040 Black is a waterborne 857G-040 Black PTFE Filled Primer from Chemours’ Teflon industrial coatings portfolio, genuinely manufactured by Chemours and imported as original product. As an authorized distributor and trader, we supply genuine material with full traceability and direct access to official Chemours technical documentation. For more product options and company information, please visit our website at https://szrqchem.com/.

This 857G-040 Black PTFE Filled Primer is specifically engineered as the foundational layer for PTFE / PFA / FEP topcoat systems. It is an aqueous-based dispersion that imparts nonstick properties on equipment used in food processing, office automation, paper, textile, and commercial laundry applications. The primer utilizes On-Smooth technology, allowing application on smooth aluminum substrates without the need for grit blasting, significantly simplifying the surface preparation process.

The 857G-040 Black PTFE Filled Primer is part of the Specialty 3 Coat Reinforced Teflon Coating System, a premium multi-coat system that is a unique blend of PTFE, PFA, and FEP combined with ceramic fillers. For additional durability, ceramic fillers have been added to the primer layer. The resulting coating system delivers superior abrasion resistance, excellent nonstick properties, thermal stability to 500°F, and extended service life.

With regular stock availability, we support both trial orders and large-volume bulk shipments for food processing equipment, industrial bakeware, automotive components, and other demanding applications requiring FDA-compliant nonstick coatings.

Key Features of 857G-040 Black PTFE Filled Primer

  • FDA Food Contact Compliant – Approved for food contact applications per 21CFR, suitable for food processing equipment, industrial bakeware, and other food contact applications.

  • On-Smooth Technology – Can be applied on smooth aluminum substrates without grit blasting, significantly simplifying surface preparation and reducing processing costs.

  • Filled Formulation with Ceramic Fillers – Incorporates ceramic fillers for enhanced abrasion resistance, scratch resistance, and extended service life compared to unfilled primers.

  • Superior Adhesion – Acts as a robust “bridge” between the substrate and the PTFE topcoat, fundamentally preventing coating delamination and ensuring the entire coating system remains firmly bonded.

  • Superior Abrasion Resistance – The exceptional properties of the filled formulation provide superior abrasion resistance and extend service life.

  • Waterborne Formulation – Low VOC emissions, environmentally friendly processing, and safer for operators.

  • Broad Topcoat Compatibility – Suitable for use with PTFE, PFA, and FEP topcoat systems.

  • Excellent Non-Stick Properties – PTFE-based formulation provides outstanding release properties.

  • High Temperature Resistance – Continuous service up to 260°C (500°F) , the highest of any fluoroplastic.

  • Excellent Chemical Resistance – Unaffected by cleaning with common solvents.

  • Thermal Stability – Maintains performance at elevated temperatures with thermal stability to 500°F.

  • Optimized Film Build – Single coat film build of 0.300 – 0.400 mil (7.62 – 10.2 microns) ensures proper adhesion without excessive build.

  • Requires Only One Full Bake Cycle – The primer is force dried and the midcoat and topcoat are applied wet-on-wet and cured at 800°F in a single bake cycle.

Typical Applications for 857G-040 Black

Industry Typical Components & Considerations
Food Processing Equipment Food contact equipment, conveyor components, processing machinery – FDA compliant applications
Industrial Bakeware Bread pans, sheet pans, baking molds – requires durable, food-grade nonstick coating system
Chemical Processing Reactors, agitators, valves, pipes, containers – chemical resistance and anti-stick
Rubber & Plastic Industry Molds, rollers, heat sealers – anti-stick and extended mold life
Office Automation Printer rollers, copier components – requires nonstick, low-friction surfaces
Paper & Textile Industry Equipment requiring release properties and easy cleaning
Commercial Laundry Equipment components requiring nonstick, corrosion-resistant surfaces
Automotive Components Seals, bearings, and components requiring lubrication and strong adhesion to metal parts
General Industrial Components requiring PTFE nonstick properties with enhanced adhesion and durability

Material Advantages

The 857G-040 Black PTFE Filled Primer is a waterborne, filled PTFE primer that delivers:

  • Enhanced Durability with Ceramic Fillers – The filled formulation incorporates ceramic fillers that enhance abrasion resistance, scratch resistance, and extend service life compared to unfilled primers.

  • On-Smooth Application Technology – The primer utilizes On-Smooth technology, allowing application on smooth aluminum substrates without grit blasting, significantly simplifying surface preparation.

  • Superior Abrasion Resistance – The exceptional properties provide superior abrasion resistance and extend service life.

  • Food Safety – FDA compliant for food contact per 21CFR, enabling use in food processing and food contact applications.

  • Chemical Inertness – PTFE-based formulation provides excellent resistance to chemicals and corrosion; unaffected by cleaning with common solvents.

  • Thermal Stability – Maintains performance at continuous service temperatures up to 260°C (500°F), the highest of any fluoroplastic.

  • Environmental Compliance – Waterborne carrier with low VOC emissions reduces environmental impact compared to solvent-based alternatives.

  • Single Bake Cycle Efficiency – The primer is force dried and the midcoat and topcoat are applied wet-on-wet and cured in a single bake cycle, improving manufacturing efficiency.

  • Broad Substrate Compatibility – Applicable to carbon steel, aluminum, stainless steel, alloy steel, brass, magnesium, as well as non-metallic materials including glass, fiberglass, and certain rubbers and plastics.

Chemours, as the inventor of Teflon, brings over 80 years of fluoro-polymer expertise, ensuring batch-to-batch consistency, reliable supply, and full technical support.

Typical Properties

Property 857G-040 Black Unit / Remarks
Product Type PTFE Waterborne Filled Primer
Color Black Consistent industrial finish
Carrier Waterborne (aqueous dispersion) Low VOC
Coating System Filled Primer (base layer) Two-coat or three-coat systems
FDA Compliance Yes – Food Contact per 21CFR
Coverage 4.67 m²/kg (5.56 m²/L) (226 ft²/gal) At 25 µm DFT
Coverage at DFT 14.60 m²/kg (708 ft²/gal) At 8 µm DFT
Viscosity 200 – 350 cP Brookfield RVT
Volume Solids 13.4 – 14.4%
Weight Solids 27.7 – 29.7%
Density 1.19 kg/L (9.92 lb/gal)
Film Build per Coat 7.62 – 10.2 µm (0.300 – 0.400 mil)
Max Total Film Build 10.2 µm (0.400 mil)
Continuous Service Temp. 260°C (500°F)
Cure Temperature 435°C (815°F)
Flash Point None SETA closed cup
Suitability FEP, PFA, PTFE
Application Method Spray
Available Form Liquid waterborne Ready to spray
Shelf Life 18 months Unopened, proper storage

Important Notes on Typical Data:

  • Values listed are typical and sourced from Chemours official data sheets. They do not constitute binding product specification.

  • Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.

  • Final performance depends on substrate preparation, application method, and curing conditions.

  • Chemours original TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.

Processing Guidelines

Step Process
Substrate Rolled and cast aluminum, stainless steel
Surface Preparation (Rolled) Alkaline/alkaline-acid cleaning or light gritblasting
Surface Preparation (Cast) Light gritblast
Surface Preparation (Stainless Steel) Gritblast 3-4 µm / 0.1-0.2 mil
On-Smooth Application Can be applied on smooth aluminum substrates without grit blasting
Coating Preparation Gently mix 15 minutes or more until homogeneous. Set mixer speed to create a vortex while avoiding air entrapment. Use axial flow impeller
Filtering 60 mesh (approx. 250 µm) stainless steel or nylon
Primer Application Apply via conventional or HVLP spray. Air pressure: 3-5 kg/cm²; fluid delivery: 0.8-1.2 mm
Primer Drying Force dry to drive off water
Midcoat Application Apply compatible midcoat (857G-135 or 857G-140) – wet-on-wet
Topcoat Application Apply compatible topcoat (857G-240) – wet-on-wet
Curing One full bake cycle at 800°F (approx. 427°C)

Critical Processing Warnings:

  • Surface Preparation: Proper surface preparation is critical for adhesion. Elements of impurity can have a reverse impact on quality of the coated article.

  • On-Smooth Advantage: 857G-040 utilizes On-Smooth technology, allowing application on smooth aluminum substrates without grit blasting, significantly reducing processing steps and costs.

  • Primer as Foundation: The primer serves as the critical foundation for the entire coating system. Proper application and drying are essential for optimal adhesion and durability.

  • Topcoat Compatibility: 857G-040 is compatible with PTFE, PFA, and FEP topcoat systems. Ensure topcoat selection matches your specific application requirements.

  • Wet-on-Wet Application: The primer is force dried, and the midcoat and topcoat are applied wet-on-wet and cured in a single bake cycle.

  • Film Build Control: Maintain single coat film build at 7.62 – 10.2 µm (0.300 – 0.400 mil). Excessive film build may affect adhesion and performance.

  • Curing: Requires only one full bake cycle at 800°F. Cure time depends on part mass and oven characteristics.

  • Storage: Store in original, sealed containers in a cool, dry place away from direct sunlight.

  • Shelf Life: 18 months in unopened, clean, dry storage.

Related Products

External Reference

For authoritative information, please refer to the following official resources:

Technical Documents

Document Type Description & Source
Chemours Official TDS Complete physical, thermal, and mechanical properties of 857G-040 Black, issued by Chemours original
Chemours Official SDS GHS-compliant chemical safety documentation, original Chemours document
Chemours Distributor Authorization Certificate Proof of our authorized-distributor qualification for Chemours Teflon series, available upon request
FDA Compliance Declaration FDA food contact compliance statement per 21CFR
COA (Certificate of Analysis) Batch-specific quality certification
Application & Usage Guide Detailed application guidance for primer and topcoat systems

Request any document above by:

We reply within one working business day. Please clearly state product (857G-040 Black) and document type you require.

FAQ

Q1: What is 857G-040 Black and what is it used for?
A: 857G-040 Black is a waterborne, food-grade PTFE filled primer from the Teflon industrial coatings portfolio. It serves as the foundational layer for PTFE, PFA, and FEP topcoat systems, dramatically enhancing adhesion between the substrate and the topcoat to prevent delamination and ensure long-term durability.

Q2: Is 857G-040 Black FDA compliant?
A: Yes. 857G-040 is FDA compliant for food contact applications per 21CFR. It is suitable for food processing equipment, industrial bakeware, and other food contact applications.

Q3: What is the difference between 857G-040 and 857G-030?
A: Both are filled primers, but 857G-040 features On-Smooth technology allowing application on smooth aluminum substrates without grit blasting, has higher coverage (4.67 m²/kg vs 4.10 m²/kg), and lower viscosity (200-350 cP). 857G-040 also incorporates ceramic fillers for enhanced durability.

Q4: What topcoats are compatible with 857G-040 Black?
A: 857G-040 is suitable for use with PTFE, PFA, and FEP topcoat systems, including 857G-240 Clear topcoat in three-coat systems.

Q5: What is the film build of 857G-040 Black?
A: The single coat film build is 7.62 – 10.2 µm (0.300 – 0.400 mil). Maximum total film build is 10.2 µm (0.400 mil).

Q6: What is the cure temperature of 857G-040 Black?
A: The cure temperature is 435°C (815°F). Continuous service temperature is 260°C (500°F). The system requires only one full bake cycle.

Q7: What is On-Smooth technology?
A: On-Smooth technology allows 857G-040 primer to be applied on smooth aluminum substrates without grit blasting, significantly simplifying surface preparation and reducing processing costs.

Q8: What substrates can 857G-040 Black be applied to?
A: It can be applied to rolled and cast aluminum, stainless steel, as well as other substrates with proper surface preparation.

Q9: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

Q10: Why is primer necessary for PTFE coatings?
A: PTFE topcoats have inherently weak adhesion to metal substrates. The primer serves as a robust “bridge” between the substrate and the topcoat, ensuring the entire coating system remains firmly bonded and preventing delamination.

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Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, Chemours official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., FDA) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original Chemours typical values for 857G-040 Black. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on substrate preparation, application method, and curing conditions. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for coating failure caused by improper application or improper usage. Always reference the latest Chemours official TDS of 857G-040 Black as the definitive specification.

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