MacDermid Alpha Micromax 5704 Pinhole-Free Multilayer Dielectric for High-Reliability Circuits

基础信息

品名
MacDermid Alpha Micromax 5704 Pinhole-Free Multilayer Dielectric
牌号
Micromax 5704
厂商
Element Solutions/MacDermid Alpha
材料类型
Multilayer Dielectric
产品形态
Paste
特点
Prints up to 15 cm/sec squeegee speed; fires to a pinhole-free smooth surface; 325-mesh screen recommended for best via resolution; double wet squeegee pass to minimize pinholes; minimum fired thickness 40 μm (1.6 mil)

描述




MacDermid Alpha Micromax 5704 Pinhole-Free Multilayer Dielectric for High-Reliability Circuits

Product: Micromax 5704
Type: Multilayer Dielectric
Application: High-Reliability Circuits
Solids: 73–75%
Shelf Life: 6 months

⚡ Pinhole-Free Multilayer Dielectric with High Print Speed and Via Resolution
Micromax 5704 is a screen printable dielectric for multilayer circuits, used as an insulator between conductor layers. It prints up to 15 cm/s squeegee speed and fires to a pinhole-free smooth surface. A 325 mesh screen is recommended for best via resolution, and a double wet squeegee pass helps minimize pinholes.

Micromax 5704 from MacDermid Alpha is a screen printable dielectric developed for multilayer circuits, where it serves as the insulator between conductor layers. The paste prints at squeegee speeds up to 15 cm/s (6 in/s) and fires to a pinhole-free smooth surface, which supports reliable interlayer insulation in high-reliability thick film circuits. It uses Micromax 8672 as the recommended solvent or thinner.

The paste carries 73–75% solids and a viscosity range of 150–250 Pa.s. Reported properties are based on 96% alumina substrates. Print individual dielectric layers with a 200 or 325 mesh stainless steel screen; a 325 mesh screen is recommended for best via resolution. To minimize pinholes, use a double wet squeegee pass. The total fired dielectric thickness should be at least 40 μm (1.6 mil); three separate printings may be necessary to reach this with 325 mesh screens. Recommended film thickness is 45–50 μm, with theoretical coverage of 60–70 cm²/g based on 50 μm wet film. Allow the wet print to level 5–10 minutes at room temperature, then dry at 150°C for 10–15 minutes. Each dielectric print should be fired separately in a belt furnace, using a 30 or 60 minute cycle with a peak temperature of 850°C for 10 minutes. Store sealed at 5–30°C; unopened shelf life is 6 months.

Genuine MacDermid Alpha Micromax Imported Stock & Technical Support
We hold regular stock of authentic MacDermid Alpha Micromax 5704 multilayer dielectric paste. Original factory TDS and batch-specific COA are available on request for your multilayer circuit programs.

Request Sample, TDS & Quotation
Complete TDS, COA, and regulatory documentation available

Key Features of MacDermid Alpha Micromax 5704

  • Screen printable dielectric for multilayer circuit insulation
  • Fires to a pinhole-free smooth surface
  • Print speeds up to 15 cm/s (6 in/s) squeegee speed
  • A 325 mesh screen is recommended for best via resolution
  • Double wet squeegee pass minimizes pinholes
  • Minimum fired dielectric thickness 40 μm (1.6 mil)
  • Solids 73–75% for consistent deposition
  • Viscosity 150–250 Pa.s for stable screen printing
  • Drying: 150°C for 10–15 minutes
  • Firing: 30 or 60 minute cycle, 850°C peak for 10 minutes
  • Theoretical coverage 60–70 cm²/g at 50 μm wet film
  • Thinner Micromax 8672

Primary Applications

  • Multilayer circuits — interlayer insulation between conductor layers
  • High-reliability dielectric — per TDS application field
  • Thick film circuits on alumina — reported properties based on 96% alumina substrates
  • Via and crossover insulation — 325 mesh screen for best via resolution

Full Technical Specifications

Property Typical Value TDS Reference
Product Type Multilayer dielectric paste TDS: Multilayer Dielectric
Application High reliability dielectric TDS: High reliability dielectric
Solvent or Thinner Micromax 8672 TDS: Micromax 8672
Solid Content 73 to 75 % TDS: 73 to 75 %
Viscosity 150 to 250 Pa.s TDS: Brookfield HAT, SC4-14/6R, 10 rpm, 25°C
Mask Mesh 200 to 325 TDS: 200 to 325
Drying Time 10 to 15 minutes TDS: 10 to 15 min
Drying Temperature 150 °C TDS: 150 °C
Theoretical Coverage 60 to 70 cm²/g TDS: 60 to 70 cm²/g at 50 μm wet film
Recommended Film Thickness 45 to 50 μm TDS: 45 to 50 μm
Minimum Fired Dielectric Thickness 40 μm (1.6 mil) TDS: at least 40 μm (1.6 mil)
Leveling Time 5 to 10 minutes at room temperature TDS: 5 to 10 min
Firing Profile 30 or 60 minute cycle, 850°C peak for 10 minutes TDS: 30 or 60 min cycle, 850°C for 10 min
Print Speed Up to 15 cm/s (6 in/s) TDS: 15 cm/s (6 in/s)
Substrate Compatibility 96% alumina TDS: 96% alumina
Recommended Screen 325 mesh stainless steel for best via resolution TDS: 325-mesh screen recommended
Squeegee Double wet squeegee pass to minimize pinholes TDS: double wet squeegee pass
Shelf Life 6 months TDS: 6 months
Storage Temperature 5 – 30 °C TDS: 5°C – 30°C

Note: All listed values are typical and may vary by batch. Values based on MacDermid Alpha official TDS. Independent qualification testing is required prior to production use. Yield and performance depend significantly on care during processing, particularly screen printing.

Recommended Processing Conditions

Parameter Recommended Value TDS Reference
Mixing Prior to Use Thoroughly mix to redisperse solids TDS: thoroughly mix
Screen Mesh 200 or 325 mesh stainless steel; 325 mesh for best via resolution TDS: 200 or 325 mesh
Squeegee Double wet squeegee pass to minimize pinholes TDS: double wet squeegee pass
Print Speed Up to 15 cm/s (6 in/s) TDS: 15 cm/s (6 in/s)
Number of Prints Three separate printings may be needed for 40 μm fired thickness when using 325 mesh screens TDS: three separate printings may be necessary
Leveling 5–10 minutes at room temperature TDS: 5-10 minutes
Drying 150°C for 10–15 minutes TDS: 10-15 minutes at 150°C
Firing 30 or 60 minute cycle, 850°C peak for 10 minutes; each print fired separately in a belt furnace TDS: 30 or 60 min cycle, 850°C for 10 min
Thinner Micromax 8672 TDS: Micromax 8672
Contamination Control Keep dielectric, screens, and tools free of metal contamination; avoid dust, lint, and particulate matter TDS: Printing

Handling and Storage Recommendations

Storage Rules Store tightly sealed in a clean, stable environment at 5-30°C. TDS: 5°C – 30°C
Shelf Life 6 months in unopened containers from date of shipment. TDS: 6 months
Pre-use Preparation Thoroughly mix prior to use. Some settling of solids may occur during storage. TDS: thoroughly mix
Transportation Under normal shipping conditions, no temperature control is expected. For extended transport periods, confirm product suitability. TDS: normal shipping conditions

Official Technical Documentation

Document Type Document Introduction Document Request
TDS MacDermid Alpha Micromax 5704 original factory technical data sheet Request TDS
COA Batch-specific certificate of analysis Request COA
SDS Safety Data Sheet for handling and storage Request SDS

Frequently Asked Questions

Why is 5704 described as pinhole-free?

The TDS states that 5704 fires to a pinhole-free smooth surface. Using a double wet squeegee pass and a 325 mesh screen for best via resolution helps achieve this in multilayer circuit builds.

How thick should the fired dielectric be?

Total fired dielectric thickness should be at least 40 μm (1.6 mil). With 325 mesh screens, three separate printings may be necessary to reach this thickness.

How fast can 5704 be printed?

Printing speeds up to 15 cm/s (6 in/s) can be achieved. This supports higher throughput without sacrificing the pinhole-free surface.

How should 5704 be fired?

Each dielectric print should be fired separately in a belt furnace. Use a 30 or 60 minute cycle with a peak temperature of 850°C for 10 minutes.

How can contamination affect 5704 processing?

The TDS notes that yield and performance depend significantly on care during processing, particularly screen printing. Keep the dielectric, screens, and tools free of metal contamination; dust, lint, and particulate matter can also contribute to poor yields.

What thinner should be used with 5704?

Micromax 8672 is the listed solvent or thinner. Using the recommended thinner helps keep viscosity and print behavior consistent with the TDS values.

How should 5704 be stored?

Store tightly sealed at 5–30°C in a clean, stable environment. Unopened shelf life is 6 months from shipment. Some settling may occur, so mix thoroughly before reuse.

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We supply authentic MacDermid Alpha Micromax 5704 multilayer dielectric paste for high-reliability circuit programs. Contact our team for bulk quotations, sample availability, technical documentation, and application support.

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Disclaimer: All technical data on this page are for general guidance only and are not product specifications. Buyers must carry out independent trials and verify suitability before bulk ordering. Actual values may vary between production lots.

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