ULTEM HU1100 – Healthcare Grade Standard Flow PEI Resin by SABIC

基础信息

品名
ULTEM Resin HU1100
牌号
HU1100
厂商
SABIC (Saudi Basic Industries Corporation)
材料类型
Polyetherimide (PEI) – Unreinforced, Amorphous
产品形态
Resin Pellets
特点
Healthcare grade PEI; biocompatible (ISO 10993 or USP Class VI); standard flow (MFI 8.8 g/10min); steam, gamma, EtO, and E-beam sterilizable; FDA & EU food contact compliant; UL94 V-0 & 5VA; high heat resistance (Tg 217°C); ECO conforming; PFAS-free; hydrolytic stability; chemical resistance; low smoke and toxicity; good dimensional stability

描述

ULTEM Resin HU1100 is a standard flow, healthcare grade polyetherimide (PEI) resin manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability. For more product options and company information, please visit our website at https://szrqchem.com/.

ULTEM HU1100 is an unreinforced, amorphous PEI resin specifically developed for medical devices and pharmaceutical applications. It features a glass transition temperature of 217°C, providing excellent heat resistance while maintaining standard flow characteristics for consistent injection molding processing.

This grade is biocompatible per ISO 10993 or USP Class VI and supports multiple sterilization methods including steam, gamma irradiation, ethylene oxide (EtO), and E-beam. It is FDA and EU food contact compliant and ECO conforming. With its inherent flame retardancy (UL94 V-0 and 5VA), high strength, hydrolytic stability, and chemical resistance, ULTEM HU1100 is the trusted choice for demanding healthcare environments where performance, safety, and reliability are critical.

Key Features of ULTEM HU1100

  • Healthcare Grade – Specifically developed for medical devices and pharmaceutical applications; biocompatible (ISO 10993 or USP Class VI)

  • Multiple Sterilization Compatibility – Supports steam, gamma irradiation, ethylene oxide (EtO), and E-beam sterilization

  • Standard Flow – MFI of 8.8 g/10min (337°C/6.6kg) for consistent injection molding processing

  • High Heat Resistance – Glass transition temperature of 217°C; HDT of 188°C at 1.80 MPa

  • Inherent Flame Retardancy – UL94 V-2 (0.4mm) and 5VA ratings

  • High Strength & Stiffness – Tensile modulus of 3,720 MPa (ASTM); tensile yield strength of 110 MPa (ASTM); flexural modulus of 3,430 MPa

  • Excellent Dimensional Stability – Low shrinkage (0.50-0.70%) and low creep sensitivity

  • Food Contact Compliant – FDA and EU food contact compliant

  • Good Chemical Resistance – Excellent resistance to automotive fluids, aircraft fluids, aliphatic hydrocarbons, alcohols, acids, and weak aqueous solutions

  • Hydrolytic Stability – Good resistance to moisture and hydrolysis

  • Low Smoke & Low Toxicity – Inherently low smoke and toxicity

  • ECO Conforming – Meets environmental compliance standards

  • PFAS-Free – No PFAS intentionally added during manufacturing

  • Versatile Processing – Suitable for injection molding; also compatible with additive manufacturing (3D printing)

Typical Applications for ULTEM HU1100

Industry Typical Applications
Surgical Devices Surgical instruments, reusable medical devices – withstands multiple sterilization cycles; maintains mechanical integrity and aesthetics
Pharmaceutical Packaging & Drug Delivery Drug delivery systems, pharmaceutical packaging – biocompatible, FDA compliant, hydrolytically stable
Sterilization Trays & Containers Sterilization trays, containers – supports steam, gamma, EtO, and E-beam sterilization
Laboratory Ware & Clinical Diagnostics Lab ware, clinical diagnostics equipment – transparent, chemically resistant, sterilizable
Medical Device Components Enclosures, housings, covers – high strength, flame retardant, sterilizable
Patient Testing Patient testing equipment – biocompatible
Additive Manufacturing 3D printed medical device prototypes and components

Comparison: ULTEM HU1100 vs ULTEM HU1000

Property ULTEM HU1100 ULTEM HU1000
Flow Type Standard Flow Standard Flow
Specific Gravity (ASTM) 1.36 g/cm³  1.27 g/cm³
Density (ISO) 1.27 g/cm³  1.28 g/cm³
MFR (337°C/6.6kg) 8.8 g/10min  ~9.0 g/10min
Tg 217°C 217°C
UL 94 V-2 (0.4mm), 5VA  V-0, 5VA
Biocompatibility ISO 10993 / USP Class VI ISO 10993 / USP Class VI
Sterilization Steam, Gamma, EtO, E-beam Steam, Gamma, EtO, E-beam
Key Feature Higher stiffness More transparent

ULTEM HU1100 offers higher stiffness (tensile modulus 3,720 MPa vs ~3,100 MPa for HU1000) while maintaining similar healthcare-grade performance characteristics. Both grades are biocompatible and sterilizable, making them suitable for medical device applications.

Typical Properties

Property HU1100 (ASTM) HU1100 (ISO) Unit Test Method
Physical
Specific Gravity 1.36 g/cm³ ASTM D792 
Density 1.27 g/cm³ ISO 1183 
Melt Flow Rate (MFR) – 337°C/6.6kg 8.8 g/10min ASTM D1238 
Melt Volume Rate (MVR) – 220°C/5kg 16 cm³/10min ISO 1133 
Mold Shrinkage, Flow 0.50 – 0.70 %
Mechanical
Tensile Modulus 3,720 3,200 MPa ASTM D638 / ISO 527 
Tensile Strength (Yield) 110 105 MPa ASTM D638 / ISO 527 
Tensile Strength (Break) 85 85 MPa ASTM D638 / ISO 527 
Elongation at Yield 7 6 % ASTM D638 / ISO 527 
Elongation at Break 70 50 % ASTM D638 / ISO 527 
Flexural Modulus 3,430 3,300 MPa ASTM D790 / ISO 178 
Impact
Izod Impact (Notched, 23°C) 37 6 J/m / kJ/m² ASTM D256 / ISO 180/1A 
Izod Impact (Notched, -30°C) 6 kJ/m² ISO 180/1A 
Charpy Impact (Notched, 23°C) 4 kJ/m² ISO 179/1eA 
Thermal
Glass Transition Temperature (Tg) 217 217 °C
Heat Deflection Temp. (1.80 MPa) 188 °C ISO 75-1/-2 
Vicat Softening Temp. (B) 211 °C ISO 306 
Vicat Softening Temp. (120°C/h 50N) 212 °C ISO 306 
UL RTI (Elec/Imp/Str) 170 / 170 / 170 °C UL 746 
Flammability
UL 94 Flammability V-2 (0.4mm), 5VA UL 94 

Important Notes on Typical Data:

  • Values listed are typical and sourced from SABIC official data sheets. They do not constitute binding product specification.

  • Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.

  • Final performance depends on processing conditions, mold design, and part geometry.

  • SABIC official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.

Processing Guidelines (Injection Molding)

Parameter Recommended Conditions
Drying
Drying Temperature 150°C
Drying Time 4 – 6 hours
Maximum Moisture Content ≤0.02%
Injection Molding
Melt Temperature 350 – 400°C
Mold Temperature 135 – 165°C
Back Pressure 0.3 – 0.7 MPa
Screw Speed 40 – 70 rpm

Critical Processing Warnings:

  • Drying: ULTEM HU1100 is hygroscopic and must be dried to ≤0.02% moisture before processing. Dry at 150°C for 4-6 hours.

  • Melt Temperature: Recommended melt temperature range is 350-400°C. Avoid excessive residence times to prevent thermal degradation.

  • Mold Temperature: Higher mold temperatures (135-165°C) improve flow and reduce residual stress.

  • Healthcare Applications: This grade is specifically designed for medical devices and pharmaceutical applications. It is biocompatible (ISO 10993 or USP Class VI) and healthcare management of change applies.

  • Sterilization: ULTEM HU1100 supports steam, gamma, EtO, and E-beam sterilization. Verify compatibility with your specific sterilization protocol.

  • Food Contact: This material is food contact compliant in most jurisdictions – exceptions may exist, request a declaration for details.

  • PFAS-Free: This product does not contain PFAS intentionally added during manufacturing.

  • Gate Design: Use large gates and runners to minimize flow resistance and reduce molded-in stress.

  • Regrind: Regrind can be used up to 20-25% with virgin material, provided it is clean and properly dried.

Related Products

Technical Documents

Document Type Description & Source
SABIC Official TDS Complete physical, thermal, and mechanical properties of ULTEM HU1100
SABIC Official SDS GHS-compliant chemical safety documentation
UL Yellow Card UL certification E121562-100044765 
ISO 10993 / USP Class VI Biocompatibility certification 
FDA Compliance Declaration FDA food contact compliance 
EU Food Contact Compliance European food contact compliance 
COA (Certificate of Analysis) Batch-specific quality certification
Processing Guide Detailed processing guidelines for ULTEM HU1100

Request any document above by:

We reply within one working business day. Please clearly state product (ULTEM HU1100) and document type you require.

FAQ

Q1: What is ULTEM HU1100 and what is it used for?
A: ULTEM HU1100 is a standard flow, healthcare grade polyetherimide (PEI) resin manufactured by SABIC. It is specifically developed for medical devices and pharmaceutical applications. It is widely used in surgical instruments, pharmaceutical packaging, drug delivery systems, sterilization trays, laboratory ware, and general healthcare equipment.

Q2: Is ULTEM HU1100 biocompatible?
A: Yes. ULTEM HU1100 is biocompatible per ISO 10993 or USP Class VI, making it suitable for regulated medical and pharmaceutical applications.

Q3: Is ULTEM HU1100 FDA compliant?
A: Yes. ULTEM HU1100 is FDA and EU food contact compliant. It is food contact compliant in most jurisdictions – exceptions may exist, request a declaration for details.

Q4: What sterilization methods can ULTEM HU1100 withstand?
A: ULTEM HU1100 supports steam sterilization, gamma irradiation, ethylene oxide (EtO), and E-beam sterilization.

Q5: What is the glass transition temperature of ULTEM HU1100?
A: The glass transition temperature (Tg) is 217°C.

Q6: What is the density of ULTEM HU1100?
A: Specific gravity is 1.36 g/cm³ (ASTM D792) and density is 1.27 g/cm³ (ISO 1183).

Q7: Is ULTEM HU1100 flame retardant?
A: Yes. ULTEM HU1100 is inherently flame retardant with UL94 V-2 (0.4mm) and 5VA ratings.

Q8: Is ULTEM HU1100 transparent?
A: Yes. ULTEM HU1100 is transparent, with all colors customizable.

Q9: Is ULTEM HU1100 PFAS-free?
A: Yes. ULTEM HU1100 has no PFAS intentionally added during manufacturing.

Q10: What is the melt flow rate of ULTEM HU1100?
A: The Melt Flow Rate (MFR) is 8.8 g/10min at 337°C, 6.6kg; the Melt Volume Rate (MVR) is 16 cm³/10min at 220°C, 5kg.

Q11: What is the tensile strength of ULTEM HU1100?
A: Tensile yield strength is 110 MPa (ASTM) / 105 MPa (ISO); tensile break strength is 85 MPa.

Q12: What is the tensile modulus of ULTEM HU1100?
A: The tensile modulus is 3,720 MPa (ASTM) / 3,200 MPa (ISO).

Q13: What is the heat deflection temperature of ULTEM HU1100?
A: Heat deflection temperature is 188°C at 1.80 MPa.

Q14: What is the difference between ULTEM HU1100 and ULTEM HU1000?
A: ULTEM HU1100 offers higher stiffness (tensile modulus 3,720 MPa vs ~3,100 MPa) compared to ULTEM HU1000. Both grades are standard flow, biocompatible, sterilizable, and suitable for healthcare applications.

Q15: What processing methods can be used for ULTEM HU1100?
A: ULTEM HU1100 is suitable for injection molding and is also compatible with additive manufacturing (3D printing).

Q16: What is the recommended drying condition for ULTEM HU1100?
A: Dry at 150°C for 4-6 hours.

Q17: What is the recommended melt temperature for injection molding ULTEM HU1100?
A: Recommended melt temperature is 350-400°C.

Q18: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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  • Document requirement (TDS, SDS, ISO 10993/USP Class VI certification, FDA compliance, UL, COA, etc.)

Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., FDA, ISO 10993, USP Class VI, UL, RoHS) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM HU1100. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications, particularly for medical device applications where regulatory compliance must be verified under end-use conditions. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM HU1100 as the definitive specification.

Technical Documents

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