ULTEM 1010 – Unreinforced Polyetherimide (PEI) Resin by SABIC

基础信息

品名
ULTEM Resin 1010
牌号
1010
厂商
SABIC (Saudi Basic Industries Corporation)
材料类型
Polyetherimide (PEI) – Unreinforced, Amorphous
产品形态
Resin Pellets
特点
High heat resistance (Tg 217°C, long-term use up to 170°C); inherent flame retardancy (UL94 V-0 and 5VA); high strength and modulus (tensile 110 MPa, flexural modulus 3,300-3,520 MPa); excellent dimensional stability; outstanding electrical insulation; improved flow for easier processing; broad chemical resistance; low smoke and toxicity (FAR 25.853 compliant); RoHS compliant and halogen free; ISCC+ certified bio-based solutions available

描述

ULTEM Resin 1010 is an unreinforced, amorphous polyetherimide (PEI) engineering thermoplastic manufactured by SABIC. As an authorized distributor and trader, we supply genuine SABIC materials with full traceability. For more product options and company information, please visit our website at https://szrqchem.com/.

ULTEM 1010 is a general purpose, unreinforced grade that delivers an outstanding balance of mechanical, thermal, and electrical properties with improved flow for easier processing. Key attributes include:

  • High Heat Resistance – Glass transition temperature (Tg) of 217°C; heat deflection temperature of 201°C at 1.8 MPa (ASTM) and 192°C at 1.8 MPa (ISO); continuous use temperature up to 170°C (RTI)

  • Inherent Flame Retardancy – UL94 V-0 (0.75mm) and 5VA (3.0mm) ratings without additives; oxygen index of 47%

  • High Strength & Modulus – Tensile strength of 110 MPa; flexural modulus of 3,300 MPa (ISO) / 3,520 MPa (ASTM)

  • Excellent Dimensional Stability – Low creep and low warpage; mold shrinkage of 0.50-0.70%

  • Broad Chemical Resistance – Very good chemical resistance for an amorphous material, resisting automotive fluids, aircraft fluids, alcohols, acids, and weak aqueous solutions

  • Low Smoke & Toxicity – Meets aerospace FAR 25.853 compliance

  • RoHS Compliant & Halogen Free – Natural, uncolored material is halogen free per IEC 61249-2-21, IPC 4101E, and JEDEC JS709B

  • ISCC+ Certified Bio-Based Solutions – Renewable bio-based options available

Key Features of ULTEM 1010

  • Amorphous Structure – Transparent amber appearance with excellent optical clarity; also available in custom transparent and opaque colors

  • High Heat Resistance – Glass transition temperature of 217°C; heat deflection temperature of 201°C at 1.8 MPa (ASTM) and 192°C at 1.8 MPa (ISO)

  • Inherent Flame Retardancy – UL94 V-0 (0.75mm), 5VA (3.0mm) ratings; oxygen index of 47%

  • High Mechanical Strength – Tensile strength of 110 MPa; flexural modulus of 3,300 MPa (ISO) / 3,520 MPa (ASTM); Rockwell hardness M106

  • Excellent Dimensional Stability – Low mold shrinkage (0.50-0.70%) and low coefficient of thermal expansion

  • Improved Flow – Enhanced flow characteristics for easier processing and better mold filling

  • Good Chemical Resistance – Excellent resistance to acids, bases, oils, and many solvents

  • Outstanding Electrical Properties – Volume resistivity of 1×10¹⁵-1×10¹⁷ Ω·cm; dielectric strength of 33 kV/mm

  • Radiation Resistance – Gamma and X-ray resistant

  • Excellent Creep Resistance – Maintains dimensional stability under long-term load

  • Low Smoke & Low Toxicity – Ideal for aerospace and mass transit applications

  • Versatile Processing – Suitable for injection molding, extrusion, blow molding, compression molding, and additive manufacturing

Typical Applications for ULTEM 1010

Industry Typical Applications
Aerospace Aircraft interior components, panels, trim, and brackets – FAR 25.853 compliant
Electrical & Electronics High-temperature connectors, IC sockets, insulation parts, circuit boards, lighting, wireless communication components
Medical Devices Sterilizable surgical instruments, trays, and medical equipment – excellent resistance to repeated steam autoclaving
Automotive Under-hood sensors, connectors, valves, and transmission components
Semiconductor High-temperature wafer carriers, sockets, and fluid handling components
Consumer Goods Eyewear, sports/leisure, home appliances, personal accessories, speaker/earphone components
Additive Manufacturing 3D printing filaments for high-performance parts
Industrial High-performance structural components, fasteners, and precision parts

Typical Properties

Property ULTEM 1010 Unit Test Method
Density / Specific Gravity 1.27 g/cm³ ASTM D792 / ISO 1183
Melt Flow Rate (MFR) – ASTM 17.8 g/10min ASTM D1238 (337°C/6.6kg)
Melt Volume Rate (MVR) – ISO 25 cm³/10min ISO 1133 (360°C/5kg)
Glass Transition Temperature (Tg) 217 °C
Heat Deflection Temp. (1.8MPa) – ASTM 201 °C ASTM D648
Heat Deflection Temp. (1.8MPa) – ISO 192 °C ISO 75-1/-2
Heat Deflection Temp. (0.45MPa) – ISO 209 °C ISO 75-1/-2
Vicat Softening Temperature 218 °C ASTM D1525
RTI (Elec/Imp/Str) 170 °C UL 746
Tensile Strength (Yield) 110 MPa ASTM D638 / ISO 527
Tensile Modulus – ASTM 3,580 MPa ASTM D638
Tensile Modulus – ISO 3,200 MPa ISO 527
Flexural Strength 165 MPa ASTM D790
Flexural Modulus – ASTM 3,510-3,520 MPa ASTM D790
Flexural Modulus – ISO 3,300 MPa ISO 178
Elongation at Break – ASTM 60 % ASTM D638
Elongation at Break – ISO 50 % ISO 527
Izod Impact (Notched, 3.2mm) – ASTM 53 J/m ASTM D256
Charpy Impact (Notched) – ISO 4 kJ/m² ISO 179/1eA
Unnotched Izod Impact 1,300 J/m ASTM D4812
Rockwell Hardness M106-M109 ASTM D785
Water Absorption (24 hrs) 0.25 % ASTM D570
Water Absorption (Saturation) 1.3 % ASTM D570
Mold Shrinkage (Flow) 0.50-0.70 % SABIC Method
Volume Resistivity 1×10¹⁵-1×10¹⁷ Ω·cm IEC 60093 / ASTM D257
Dielectric Strength (1.6mm) 33 kV/mm ASTM D149
Dielectric Constant (1kHz) 3.1 ASTM D150
Limiting Oxygen Index (LOI) 47 % ASTM D2863
UL 94 Flammability V-0 (0.75mm), 5VA (3.0mm) UL 94

Important Notes on Typical Data:

  • Values listed are typical and sourced from SABIC official data sheets. They do not constitute binding product specification.

  • Batch-to-batch deviations may exist. For critical applications, validate performance with batch-specific COA certificate.

  • Final performance depends on processing conditions, mold design, and part geometry.

  • SABIC official TDS shall serve as definitive technical reference. Request the latest official TDS from our sales team.

Processing Guidelines

Parameter Recommended Conditions
Drying 150°C for 4-6 hours (recommended moisture content <0.02%)
Rear Temperature 330-400°C
Middle Temperature 340-400°C
Front Temperature 345-400°C
Nozzle Temperature 345-400°C
Mold Temperature 135-165°C
Processing (Melt) Temperature 350-400°C
Back Pressure 0.3-0.7 MPa
Screw Speed 40-70 rpm

Critical Processing Warnings:

  • Drying: ULTEM 1010 is hygroscopic and must be dried to <0.02% moisture before processing. Dry at 150°C for 4-6 hours.

  • Melt Temperature: Recommended melt temperature range is 350-400°C. Avoid excessive residence times to prevent thermal degradation.

  • Mold Temperature: Higher mold temperatures (135-165°C) improve flow and reduce residual stress, resulting in better dimensional stability and mechanical properties.

  • Gate Design: Use large gates and runners to minimize flow resistance and reduce molded-in stress.

  • Regrind: Regrind can be used up to 20-25% with virgin material, provided it is clean and properly dried.

  • Machine Cleaning: PEI requires thorough purging when changing materials. Use PEI or high-temperature purging compounds.

Related Products

Technical Documents

Document Type Description & Source
SABIC Official TDS Complete physical, thermal, and mechanical properties of ULTEM 1010
SABIC Official SDS GHS-compliant chemical safety documentation
UL Yellow Card UL certification E121562
FDA Compliance Declaration FDA food contact compliance (for food-grade variants)
COA (Certificate of Analysis) Batch-specific quality certification
Processing Guide Detailed processing guidelines for ULTEM resins

Request any document above by:

We reply within one working business day. Please clearly state product (ULTEM 1010) and document type you require.

FAQ

Q1: What is ULTEM 1010 and what is it used for?
A: ULTEM 1010 is an unreinforced, general-purpose polyetherimide (PEI) resin manufactured by SABIC. It combines high heat resistance (Tg 217°C), inherent flame retardancy (UL94 V-0), high strength, excellent dimensional stability, and improved flow. It is widely used in aerospace, electrical/electronic components, medical devices, automotive under-hood applications, semiconductor equipment, and additive manufacturing.

Q2: What is the glass transition temperature of ULTEM 1010?
A: The glass transition temperature (Tg) is 217°C.

Q3: What is the density of ULTEM 1010?
A: The density is 1.27 g/cm³.

Q4: Is ULTEM 1010 flame retardant?
A: Yes. ULTEM 1010 is inherently flame retardant with UL94 V-0 (0.75mm) and 5VA (3.0mm) ratings.

Q5: What processing methods can be used for ULTEM 1010?
A: ULTEM 1010 can be processed by injection molding, extrusion, blow molding, compression molding, and additive manufacturing.

Q6: Is ULTEM 1010 halogen free?
A: Yes. The natural, uncolored material is halogen free per IEC 61249-2-21, IPC 4101E, and JEDEC JS709B.

Q7: What is the tensile strength of ULTEM 1010?
A: Tensile strength is 110 MPa.

Q8: Does ULTEM 1010 have improved flow compared to other grades?
A: Yes. ULTEM 1010 offers improved flow characteristics for easier processing and better mold filling.

Q9: What is the lead time for orders?
A: Regular orders ship within 7-10 working days after payment confirmation. Large-volume or urgent orders can be negotiated separately.

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Sample Policy:

  • Samples are for laboratory validation tests only, not for production use.

  • Buyer bears international sample-shipping freight.

  • If bulk-product performance deviates from sample reference, SABIC official TDS serves as the authoritative benchmark.

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After-Sales Support

Service Details
Quality Inspection Period All quality-related claims must be submitted within 7 working-days after delivery, supported by test data and photographic evidence.
Return / Exchange Policy Confirmed product defects caused by our side trigger replacement or refund. Terms and conditions apply.
Logistics Damage Report shipping damage directly to carrier immediately upon goods receipt. We assist with claim-document preparation.
Technical Support Remote technical guidance available. On-site troubleshooting can be arranged upon special request.
Export Documentation We supply commercial invoice, packing list, bill of lading, COA, and additional compliance certificates (e.g., FDA, UL, RoHS) on request.

Disclaimer

DISCLAIMER: All technical data is referenced from original SABIC typical values for ULTEM 1010. Our company acts as authorized distributor/trader rather than original manufacturer. Final performance depends on processing conditions, mold design, and part geometry. Buyers shall independently validate product suitability for individual applications. Our firm bears no liability for product failure caused by improper processing or improper usage. Always reference the latest SABIC official TDS of ULTEM 1010 as the definitive specification.

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