Santoprene 241-80W236 TPV | NSF 61 Potable Water 87A TPV

基础信息

品名
Santoprene 241-80W236
牌号
241-80W236
厂商
Celanese Corporation
材料类型
Thermoplastic Vulcanizate (TPV) / Thermoplastic Elastomer (TPE)
产品形态
Pellets
特点
87 Shore A hardness, NSF/ANSI 61 potable-water compliance, copper/metal-catalyzed degradation stabilization, 560% elongation, strong tensile performance, natural/colorable formulation, shear-dependent flow, injection moldable, extrudable, blow moldable, thermoformable and vacuum formable

描述

Santoprene 241-80W236 is a natural, colorable specialty thermoplastic vulcanizate developed for plumbing applications involving contact with potable water.

The grade belongs to the Santoprene food-, water- and detergent-resistant family and is certified to NSF/ANSI Standard 61: Drinking Water System Components – Health Effects.

Santoprene 241-80W236 has a typical hardness of approximately 87 Shore A, giving it a relatively firm elastomeric response while retaining high flexibility.

Current Celanese Materials Database information lists approximately:

  • 560% elongation at break
  • 11 MPa tensile stress at break
  • 4.4 MPa tensile stress at 100% elongation
  • 0.960 g/cm³ density
  • 87 Shore A hardness

This combination allows the material to provide greater mechanical support than softer plumbing TPV grades while still maintaining substantial elastomeric deformation.

A particularly important feature of the grade is the W236 stabilization package.

Santoprene 241-80W236 contains a stabilization system designed to protect the material against copper and other metal-catalyzed degradation. This can be especially valuable in plumbing systems where elastomeric components operate close to copper tubing, brass fittings, metallic valves or other metal components.

The grade is shear dependent and can be processed on conventional thermoplastic equipment using injection molding, extrusion, blow molding, thermoforming or vacuum forming. It is polyolefin based and recyclable within the manufacturing stream.

For more TPV products, visit our TPV Thermoplastic Vulcanizates Product Category →.

For the current Celanese TPV portfolio, see the Official Celanese Santoprene & Geolast Product Finder →.

Key Features of Santoprene 241-80W236

Feature Engineering Benefit
87 Shore A Hardness Provides firm elastomeric support for plumbing and sealing parts
Natural / Colorable Supports customized product colors
NSF/ANSI 61 Certified Supports selected potable-water-contact applications
560% Elongation at Break Maintains high deformation capability despite relatively high hardness
11 MPa Tensile Stress at Break Provides strong mechanical performance
4.4 MPa Stress at 100% Elongation Provides firmer elastomeric response
Copper/Metal Stabilized Helps protect against copper- and metal-catalyzed degradation
Shear-Dependent TPV Flow improves as processing shear increases
Injection Moldable Suitable for complex plumbing components
Extrudable Suitable for profiles and continuous sections
Blow Moldable Supports selected hollow components
Thermoformable Expands manufacturing flexibility
Vacuum Formable Supports formed technical components
Polyolefin Based Combines elastomeric performance with thermoplastic processing
Manufacturing-Stream Recyclability Controlled process scrap may be reused

The strongest reason to select Santoprene 241-80W236 is its combination of high Shore A hardness, NSF 61 potable-water certification and W236 metal-stabilization technology.

Typical Applications for Santoprene 241-80W236

Santoprene 241-80W236 is particularly suitable for plumbing and potable-water applications requiring a firmer elastomeric material.

Application Area Typical Use
Potable-Water Systems Flexible technical components exposed to drinking water
Plumbing Seals Firm sealing components
Gaskets Water-contact sealing applications
Valve Components Flexible valve seals and interfaces
Plumbing Fittings Elastomeric sealing and connection parts
Connectors Flexible water-system components
Extruded Profiles Plumbing and sealing profiles
Grommets Protection and sealing
Appliance Water Systems Flexible water-contact components
Industrial Water Equipment Technical elastomeric parts
Copper-Adjacent Parts Components exposed to metal-catalyzed aging conditions
Color-Coded Components Natural-base parts requiring pigmentation

The W236 stabilization system is particularly useful in components installed close to copper, brass or other metallic plumbing hardware.

Typical Properties of Santoprene 241-80W236

Physical Properties

Property Typical Value Test Method
Density 960 kg/m³ / 0.960 g/cm³ ISO 1183
Shore A Hardness, 15 s 87 ISO 48-4 / ISO 868
Material Family TPV Manufacturer information
Appearance Natural / Colorable Manufacturer information
Product Form Pellets / Granules Manufacturer information

These are the current values reported in the Celanese Materials Database sheet revised April 2023.

Mechanical Properties

Property Typical Value Test Method
Tensile Stress at 100% Elongation 4.4 MPa ISO 527-1/-2 or ISO 37
Tensile Stress at Break 11 MPa ISO 527-1/-2 or ISO 37
Elongation at Break 560% ISO 527-1/-2 or ISO 37
Shore A Hardness 87 ISO 48-4 / ISO 868

The combination of approximately 87 Shore A hardness and 560% elongation gives Santoprene 241-80W236 a useful balance between firmness and elastomeric deformation.

NSF/ANSI 61 Potable Water Certification

One of the primary reasons to specify Santoprene 241-80W236 is its NSF/ANSI 61 certification.

NSF/ANSI 61 addresses health-effects requirements for materials and components used in drinking-water systems.

Potential applications include:

  • Drinking-water plumbing
  • Water-system seals
  • Gaskets
  • Valve components
  • Plumbing fittings
  • Connectors
  • Appliance water systems
  • Water-treatment components

Celanese specifically identifies Santoprene 241-80W236 as being designed for plumbing applications in contact with potable water.

W236 Copper & Metal Stabilization

The W236 designation represents an important functional feature of this grade.

Celanese states that the material contains a stabilization system for protection against copper and other metal-catalyzed degradation.

This feature is relevant where the TPV may operate near:

  • Copper tubing
  • Brass fittings
  • Metal valves
  • Metallic connectors
  • Plumbing assemblies
  • Water-system metal interfaces

Long-term exposure to certain metals, temperature and environmental conditions can accelerate degradation in polymer systems.

The W236 stabilization package is designed to improve material durability in these environments.

Processing Guidelines for Santoprene 241-80W236

Santoprene 241-80W236 can be processed using conventional thermoplastic equipment.

Published processes include:

  • Injection molding
  • Extrusion
  • Profile extrusion
  • Sheet extrusion
  • Coextrusion
  • Blow molding
  • Injection blow molding
  • Extrusion blow molding
  • Thermoforming
  • Vacuum forming

Injection Molding Conditions

Processing Parameter Published Guidance
Drying Temperature 82°C
Drying Time 3 hours
Maximum Moisture Content 0.08%
Maximum Regrind Level 20%
Rear Zone Temperature 177°C
Middle Zone Temperature 182°C
Front Zone Temperature 188°C
Nozzle Temperature 193–232°C
Processing Melt Temperature 199–232°C
Mold Temperature 10–52°C
Injection Speed Fast
Back Pressure 0.345–0.689 MPa
Screw Speed 100–200 rpm
Vent Depth 0.025 mm

Published grade-specific processing information gives these injection parameters for Santoprene 241-80W236.

Extrusion Conditions

Processing Parameter Published Guidance
Drying Temperature 82°C
Drying Time 3 hours
Melt Temperature Reference 202°C

The current Celanese Materials Database sheet gives approximately 202°C as the extrusion melt-temperature reference.

General Santoprene Processing Window

Celanese recommends approximately 3 hours of desiccant drying at 80–82°C.

The broader Santoprene TPV processing window is approximately 175–230°C.

Shear-Dependent Flow

Santoprene 241-80W236 is a shear-dependent TPV.

As shear rate increases, apparent melt viscosity decreases.

Processors should optimize:

  • Injection speed
  • Screw speed
  • Back pressure
  • Gate dimensions
  • Melt temperature
  • Mold temperature
  • Venting
  • Die design
  • Cooling conditions
  • Draw-down
  • Surface finish

Material Compatibility

Published Celanese processing guidance states that Santoprene TPV is incompatible with acetal (POM) and PVC.

Equipment should be thoroughly purged when changing between these materials and Santoprene 241-80W236.

Why Choose Santoprene 241-80W236?

The main reason to choose Santoprene 241-80W236 is its combination of potable-water compliance, high elastomeric strength and metal stabilization.

Its approximately 87 Shore A hardness provides greater mechanical support than softer water-contact TPV materials.

At the same time, approximately 560% elongation at break allows substantial elastic deformation.

Its typical 11 MPa tensile stress at break provides strong mechanical performance.

The material’s NSF/ANSI 61 certification makes it relevant to potable-water plumbing applications.

The W236 stabilization system provides additional protection against degradation associated with copper and other metals.

Thermoplastic processability allows the material to be injection molded, extruded, blow molded or formed without a conventional rubber cure cycle.

For customers requiring a natural/colorable 87A TPV for potable-water plumbing with copper/metal stabilization, Santoprene 241-80W236 is an important grade to evaluate.

Related Products

We supply Santoprene TPV grades for different potable-water, plumbing, hardness and processing requirements.

Typical Santoprene families include:

  • Santoprene 241 Series
  • Santoprene W236 metal-stabilized grades
  • Santoprene potable-water grades
  • Santoprene plumbing grades
  • Santoprene food and water grades
  • Santoprene sealing grades
  • Santoprene specialty TPV grades

View More TPV Thermoplastic Vulcanizates →

If you need grade-selection support, send us your hardness, potable-water certification, metal-contact, temperature and processing requirements.

Technical Documents for Santoprene 241-80W236

Document Type Description
TDS Current physical, mechanical and processing data
SDS Safety Data Sheet
NSF 61 Information Potable-water system component certification
Processing Guide Injection molding and extrusion guidance
Santoprene Product Finder Celanese grade portfolio and positioning
COA Batch-specific quality information where available

Need technical documents for Santoprene 241-80W236?

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Please state Santoprene 241-80W236 and whether you require TDS, SDS, NSF documentation or other technical information.

FAQ About Santoprene 241-80W236

Q1: What is Santoprene 241-80W236?

Santoprene 241-80W236 is a natural, colorable specialty TPV designed for plumbing applications in contact with potable water.

Q2: What is the hardness of Santoprene 241-80W236?

The current typical hardness is approximately 87 Shore A.

Q3: Is Santoprene 241-80W236 NSF 61 certified?

Yes. It is certified to NSF/ANSI Standard 61 for drinking-water system components.

Q4: What does W236 mean?

W236 identifies a formulation containing a stabilization system designed to protect against copper and other metal-catalyzed degradation.

Q5: What is the elongation at break?

The typical elongation at break is approximately 560%.

Q6: What is the tensile stress at break?

The typical value is approximately 11 MPa.

Q7: What is the tensile stress at 100% elongation?

The typical value is approximately 4.4 MPa.

Q8: What is the density?

The typical density is approximately 0.960 g/cm³.

Q9: Can Santoprene 241-80W236 be used near copper components?

The grade is specifically stabilized against copper and other metal-catalyzed degradation, making this one of its primary application features.

Q10: Can Santoprene 241-80W236 be injection molded?

Yes. Injection molding is a supported processing method.

Q11: Can Santoprene 241-80W236 be extruded?

Yes. Extrusion, profile extrusion, sheet extrusion and coextrusion are listed processing methods.

Q12: Can it be blow molded?

Yes. Both injection blow molding and extrusion blow molding are listed for the grade.

Q13: Does Santoprene 241-80W236 require drying?

Published guidance recommends approximately 82°C for 3 hours in a dehumidified dryer.

Q14: What injection melt temperature is recommended?

Published grade-specific guidance gives approximately 199–232°C.

Q15: What mold temperature is recommended?

The published range is approximately 10–52°C.

Q16: Is Santoprene 241-80W236 colorable?

Yes. It is a Natural / colorable specialty TPV.

Request Santoprene 241-80W236 Price & Technical Support

For pricing, availability, technical documents or application support for Santoprene 241-80W236, please provide:

  • Required quantity
  • Destination country or port
  • Potable-water or plumbing application
  • Seal, gasket, fitting, connector or profile design
  • Required hardness
  • Required color
  • Copper / brass / other metal contact
  • Drinking-water certification requirement
  • Water-contact temperature
  • Continuous and peak operating temperature
  • Injection-molding, extrusion or blow-molding process
  • NSF documentation requirement
  • TDS, SDS or COA requirement
  • Sample requirement, if applicable

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